Electrochemical Process Specialist

6 days ago

Livermore, California, United States FormFactor Full time
About the Role

We are seeking a highly skilled and experienced Principal Manufacturing Engineer to join our team at FormFactor. As a key member of our manufacturing organization, you will be responsible for developing and implementing advanced electrochemical plating processes and equipment to support our high-volume manufacturing operations.

Key Responsibilities
  • Process Development: Create, maintain, and update plating process work instructions, and train operators to ensure adherence to WI and safety procedures.
  • Equipment Setup and Qualification: Set up, qualify, and sustain electrochemistry plating equipment, processes, and various metrology methods associated with the control and monitor of such processes.
  • Problem Solving: Coordinate and execute problem-solving efforts, including hands-on troubleshooting of plating process and equipment issues, working with equipment engineers.
  • Process Control: Work with production teams to ensure operators are sufficiently processing lots per WI, coordinate downtime with process and production resources.
  • Chemical Maintenance: Manage chemical maintenance jobs and scheduling to meet process needs.
  • Cross-Training: Support cross-training of chemical technicians on maintenance changes or new equipment chemical maintenance.
  • Equipment Ownership: Own plating tools and develop relationships with equipment vendors to manage the service, support, upgrade, development, acquisition, and implementation of equipment projects.
  • Equipment Installation: Plan and coordinate equipment installation activities, including specifying facility needs and developing/executing equipment qualification activities.
  • Technical Leadership: Provide technical expertise, leadership, and in-depth training to equipment maintenance technicians to ensure equipment is properly and timely maintained.
  • Troubleshooting: Perform troubleshooting of electro-mechanical equipment issues in collaboration with equipment engineers and employ long-term repairs per FFI 8D+ problem-solving methods.
Requirements
  • Education: BS degree or higher in Electrochemical, Chemical Engineering, or Materials Science.
  • Experience: 2 to 5 years of related experience as a Process Manufacturing or Process Development Engineer in a MEMS, semiconductor, or other relevant production fab environment.
  • Skills: Hands-on experience with process, chemistry, and equipment/hardware development required for advanced electrochemical plating processes, proven track record of developing and deploying creative and practical process solutions for high-volume manufacturing, willingness to take responsibility and ownership to aggressively focus on problems, general familiarity with other standard MEMS unit processes and/or materials associated with Thin Films, Photolithography, Planarization (grinding/lapping/Chemical-Mechanical Polishing), and MicroAssembly, at least 1 year of work experience involving SPC/DOE for production process control, proven ability to analyze and make meaningful inferences from large and sometimes incomplete data, comfortable working with a wide variety of different functions including R&D, Process Integration, and Operations to effectively accomplish tasks in a timely manner, excellent verbal and written communication skills, adaptability to the company's changing needs and priorities as a self-motivated team player, well-versed with machine safety and how to ensure equipment compliance with industry safety standards, experience working with outside suppliers and machine integrators, excellent troubleshooting and problem-solving experience.

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