Continuous Improvement Manager

2 weeks ago

Trenton, Ohio, United States Shape Corp. Full time

JOIN THE SHAPE TEAM

At Shape Corp., we are innovators and problem solvers. We embrace challenges as opportunities to redefine standards and deliver exceptional value to our customers, colleagues, and communities. When faced with complex issues, we delve deep to uncover the root causes and devise solutions that others might deem impossible.

EXPLORE OUR EXPANDING ALUMINUM CENTER OF EXCELLENCE

As a premier tier-one supplier in the automotive and industrial sectors located in the Greater Dayton/Cincinnati area, we are dedicated to advancing lightweight body structures. Our business is on a growth trajectory, and we are in the process of establishing a new facility to accommodate our expanding portfolio of precision aluminum extrusion services. With significant growth underway, the possibilities are boundless.

Position Overview: The selected candidate will leverage their lean expertise to mentor and assist the management team in the application of SES methodologies and tools. By actively engaging on the shop floor, they will provide training and guidance to personnel across all levels of the organization.


Key Responsibilities:

General Duties

  • Report directly to the Plant Manager and collaborate with division and corporate SES managers to enhance understanding of corporate standards and best practices.
  • Serve as a champion and advocate for lean principles within the facility.
  • Transfer lean knowledge and experience to the plant team through hands-on improvement initiatives.
  • Perform additional tasks as assigned by leadership.

Continuous Improvement and Lean Development

  • Enhance manufacturing efficiency by assessing and optimizing workflow, spatial requirements, and equipment layout.
  • Support plant problem-solving teams to ensure the production of high-quality components and maintain a safe working environment.
  • Identify opportunities for cost reduction on the shop floor and assist in their implementation.
  • Develop and sustain training programs for supervisors, team leaders, and team members.

Launch Activities

  • Utilize lean tools to map processes and provide necessary inputs to the sales team regarding machine utilization, space, and labor needs.
  • Collaborate with manufacturing engineers to establish standardized work practices and line balancing for new programs.
  • Participate in regular launch team meetings to ensure adherence to lean guidelines.
  • Continuously assess maturation activities and identify opportunities to minimize maturation time.

Qualifications:

The following qualifications are representative of the knowledge, skills, and abilities required for this position. Reasonable accommodations may be made to enable individuals with disabilities to perform essential job functions.

  • Education: A Bachelor's degree in engineering or supply chain management is preferred. An Associate degree with 10+ years of relevant experience will also be considered.
  • A minimum of 3 years, preferably 5 years, of experience in implementing lean methodologies (such as the Toyota Production System) in a production environment.
  • Proven experience in applying lean tools to enhance plant or site performance.
  • Familiarity with various lean tools, including standard work, MIFC, SMED, pull systems, Kaizen, and Hoshin.
  • Strong interpersonal and training skills, with experience in educating teams on lean methodologies and leading Kaizen events.
  • Proficient in Microsoft Office applications, including Word, Excel, and Outlook.
  • Occasional travel may be required, up to 10% of the time.

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