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Lean Operations Manager

2 months ago

Trenton, Ohio, United States Shape Corp. Full time

BE PART OF THE SHAPE FAMILY
At Shape, we embrace innovation and challenge the status quo. Our mission is to deliver exceptional solutions to our customers, team members, and communities. When faced with complex challenges, we delve deep into the issues to devise solutions that others deem impossible.
EXPAND YOUR CAREER IN OUR ALUMINUM CENTER OF EXCELLENCE
As a premier tier-one supplier of automotive and industrial components in the Greater Dayton/Cincinnati area, we are focused on advancing lightweight body structures. Our business is currently experiencing significant growth, and we are in the process of establishing a new facility to accommodate our expanding portfolio of precision aluminum extrusion services. The opportunities for advancement are boundless.
Position Overview:
The selected candidate will leverage their expertise in lean methodologies to mentor and assist the management team in implementing SES principles and tools. By actively engaging on the shop floor, they will provide training and guidance to personnel across all levels of the organization.
Key Responsibilities:
  • Report directly to the Plant Manager and collaborate with division and corporate SES managers to enhance understanding of corporate standards and best practices.
  • Serve as a champion for lean principles within the facility.
  • Transfer lean knowledge and experience to the plant team through hands-on improvement initiatives.
  • Perform additional tasks as assigned by leadership.

Continuous Improvement and Lean Development:
  • Enhance manufacturing efficiency by evaluating and planning workflow, spatial requirements, and equipment layout.
  • Support plant problem-solving teams to ensure the production of high-quality components and maintain a safe working environment.
  • Identify and implement cost-saving measures on the shop floor.
  • Develop and sustain training programs for supervisors, team leaders, and team members.

Launch Responsibilities:
  • Utilize lean tools to map processes and provide necessary inputs to the sales team regarding machine utilization, space, and labor needs.
  • Establish standardized work procedures and line balancing for new initiatives in collaboration with manufacturing engineers.
  • Participate in regular launch team meetings to ensure adherence to lean guidelines.
  • Continuously assess maturation activities and identify opportunities to minimize maturation time.

Qualifications:
  • Education: A bachelor's degree in engineering or supply chain management is preferred; an associate degree with 10+ years of relevant experience will be considered.
  • A minimum of 3 years, preferably 5 years, of experience in implementing lean methodologies (such as the Toyota Production System) in a production environment.
  • Proficiency in applying lean tools to enhance plant performance is required.
  • Familiarity with various lean tools, including standard work, MIFC, SMED, pull systems, Kaizen, and Hoshin.
  • Strong interpersonal and training skills, with experience in educating teams on lean methodologies and leading Kaizen events.
  • Proficient in Microsoft Office applications, including Word, Excel, and Outlook.
  • Occasional travel may be required, up to 10% of the time.

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