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Process Development Engineer
1 month ago
Samtec, Inc. is seeking a highly skilled Process Development Engineer to join our team. As a Process Development Engineer, you will be responsible for developing and implementing process improvements to enhance the efficiency and quality of our cable manufacturing processes.
Key Responsibilities:- Lead and execute structured problem-solving experiments to identify key process variables using DoE, (5W's) and 8D type methodologies.
- Develop and implement standard manufacturing best practices, parameters, process windows, and work instructions that improve Samtec's cable processes.
- Develop and implement formal testing, qualification, and process validation documentation.
- Develop and implement in-process measurement and monitoring capabilities to provide process feedback.
- Work with vendors to research and find new technologies that will improve the quality and throughput of new and existing products.
- Use Six Sigma problem-solving methodologies (DMAIC, A3, PDCA) to determine root cause/solutions to process challenges.
- Use statistical methods to conduct process capability studies to determine if process is meeting key requirements.
- Provide general guidance, direction, and support to other engineering and operations teams that improve cable processes.
- Communicate effectively and work with other teams on ensuring new products, processes, and tooling are compatible with downstream processes.
- Lead meetings and presentations that communicate the team's efforts and progress to stakeholders within Samtec.
- Collect and interpret data from other technical and operating staff involved.
- Act as the owner/subject matter expert to collect and analyze data that pinpoints and drives process improvement projects.
- 5+ years of engineering experience in a manufacturing environment performing design/development/manufacturing of complex assemblies.
- Experience launching new products and manufacturing processes into production.
- Solid understanding and application of physics and engineering fundamentals.
- Proven problem solver - demonstrated experience of data-driven root cause analysis.
- Must possess process engineering skills (process development/improvement, troubleshooting, data analysis, constraint analysis, flow optimization, root cause analysis, etc.).
- Experience performing analysis of data in software such as Minitab, Excel, JMP.
- Good understanding of process controls, part variation, manufacturability, process design, process validation, assembly methods, and cost reduction methodologies.
- Experience with statistical analysis such as Six Sigma/DMAIC methodologies.
- Detail oriented with strong record-keeping and organizational skills.
- Effective communication skills both written and verbal.
- Experience/background in a manufacturing environment.
- Bachelor's degree in engineering, materials, physics, chemistry, or related discipline.
