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Manufacturing Engineer

1 month ago

Dearborn, United States Optimal Inc. Full time
Job DescriptionJob Description

Position Description:

  • Develop Assembly process systems aligned to standard Bill of Process strategies through enquiry, procurement, simultaneous engineering, build, installation, and commissioning phases.
  • Work with project team assigned to the component/process (includes controls, productivity, layout, IT, material handling, and suppliers) to develop full assembly process including auto station designs and workstation & material flow layouts
  • Resolve manufacturing concerns and feasibility issues within the Component Program Module Team (CPMT), by reviewing product drawings, determine manufacturing and communicate gaps to product development team
  • Drive Investment Efficiency process with Product Development and suppliers.
  • Develop quality documentation such as SCCAF, Process Failure Mode & Effects Analysis (PFMEA), and Control Plans (DCP).
  • Assume timing and financial responsibility for respective program content.

Skills Required:

  • Knowledge of assembly machines, fixtures, tools & gauges (with preferred experience in Automotive/Powertrain Manufacturing Engineering with strong mechanical engineering aptitude)
  • Process flow/process development experience
  • GD&T and print reading skills is Preferred.
  • Self-starting, self-motivated with very good influential, organizational, and communication skills is Preferred.
  • Strong leadership skills with the ability to handle technical aspects of the position.
  • Familiarity with statistical software: Minitab, Q-DAS is preferred.

Additional Requirements:

  • Develop Make Like Production (MLP) plan, tryout part coordination and runoff strategy.
  • Participate in Virtual Manufacturing Builds/MA Event input & support (including deviation process & open issue resolution).
  • Build and maintain process documentation (e.g. process illustrations, tool layouts, cycle charts, etc.).
  • Responsible for equipment procurement and lead Machine Acceptance (equipment verification, MIDAS) and issue resolution.
  • Collaborate with plant personnel and skilled trades to plan equipment installations and development prove out plans the ensure equipment is ready for production
  • Have a proven record of problem solving and appropriate use of error proofing devices and poke yokes. Be able to identify root cause, and development and implement ICA/PCA solutions
  • Use machine monitoring data and system flow analysis to identify assembly system bottlenecks and develop reaction plans to address.
  • Incorporate continuous improvements utilizing Continuous Improvement / Lessons Learned, Deviation and Decision Record Process.
  • Flexibility in work location, ability to travel, and work various shifts, weekends and holidays when required

Experience Required:

  • 2 or more years' experience in Manufacturing Engineering

Education Required:

  • Bachelor of Science in Engineering
  • Master's degree in engineering is Preferred.