Lead Process Engineer

2 weeks ago


San Francisco, California, United States Cellares Corporation Full time

Position Overview

We are in search of a dynamic and highly skilled Senior Process Engineer to become a vital member of the MSAT team, playing a crucial role in the advancement of our cutting-edge cell therapy manufacturing platform.

This role entails overseeing the initiatives related to the development, process transfer, compliance, and scalability of Cellares' manufacturing operations. The selected candidate will concentrate on the transfer of technology from Process Development to cGMP manufacturing, while also spearheading the development of process automation aimed at enhancing reliability, safety, cost-effectiveness, scalability, and compliance. Additionally, this individual will provide support on the shop floor and act as a subject matter expert (SME) for all facets of the manufacturing process.

This position is multidisciplinary, necessitating the ability to collaborate with both internal and external stakeholders across various functional areas to devise optimal solutions. The ideal candidate will possess extensive expertise in technology transfer and Manufacturing Science and Technology, and will be expected to work closely with other functional areas and partners to ensure that deliverables are achieved.

Candidates should thrive in a fast-paced, mission-driven environment and be ready to address a wide array of challenges as the organization expands.

Key Responsibilities
  • Convert client requirements into actionable project plans
  • Oversee technology transfer activities at the site level, including scale-up and process adaptations
  • Lead and/or assist in late-stage process development activities, including characterization, comparability, and qualification/validation
  • Manage the technology transfer from Process Development to cGMP Manufacturing operations, including authoring change records, drafting/reviewing/approving SOPs and batch records, and training manufacturing staff
  • Facilitate the development of manufacturing operations and business processes, including GMP system implementation and GMP readiness tasks
  • Assist in labor and equipment capacity modeling and engage in the sales and operations planning process (S&OP) for supply review
  • Define and provide user requirements for process equipment across multiple facilities for cell therapy manufacturing
  • Support the implementation and user acceptance testing (UAT) of Cellares software solutions
  • Lead root cause investigations and train manufacturing personnel to ensure robust root cause analysis
  • Recommend and implement corrective and preventive actions (CAPAs) as needed, ensuring effectiveness checks to prevent recurrence
  • Generate process or operational-related Failure Modes and Effects Analysis (FMEA) and associated mitigations and actions
  • Create training and onboarding materials for new hires and new methodologies
  • Maintain and report on process run summaries and ongoing process verification reports
  • Prepare and present data related to manufacturing processes to internal and external partners, as well as regulatory inspectors
  • Support process qualification and validation preparation, execution, monitoring, and reporting
  • Collaborate with clients on mapping manufacturing processes
Qualifications
  • Bachelor's Degree in a scientific or related discipline is required
  • A minimum of 5+ years of experience in the biotech/biopharma sector within cGMP Operations, ideally in cell and gene therapy
  • Proven experience with technology transfer in the Pharma/Biotech field
  • Experience in drafting and reviewing GMP documentation is essential
  • Strong analytical, problem-solving, and critical thinking abilities, with a capacity to lead as a change agent promoting flexibility, creativity, and accountability
  • Excellent teamwork and interpersonal skills, with the ability to influence and build strong relationships at all organizational levels
  • Familiarity with Operational Excellence and/or Lean Manufacturing is advantageous
  • Exceptional planning, organizational, technical writing, and time-management skills, including the ability to support, problem-solve, and prioritize multiple projects and deadlines

About Cellares

Cellares is pioneering the Integrated Development and Manufacturing Organization (IDMO) model, employing an Industry 4.0 approach to mass manufacture the living drugs of the 21st century. The company is innovating and operating integrated technologies for cell therapy manufacturing to enhance access to life-saving therapies. The Cell Shuttle technology integrates all necessary components for the entire manufacturing process into a flexible, high-throughput platform that offers true walk-away, end-to-end automation. These Cell Shuttles will be deployed in Cellares' Smart Factories globally to meet the total demand for cell therapies.

Headquartered in South San Francisco, California, with a commercial-scale IDMO Smart Factory in Bridgewater, New Jersey, Cellares is backed by top-tier investors and has successfully raised over $355 million in funding.

Compensation includes a competitive base salary, comprehensive medical, dental, and vision plans, 401(k) matching, free EV charging, onsite lunches, and stock options. All displayed pay ranges are approximate, negotiable, and dependent on location.


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