Production Methods Specialist
2 weeks ago
As a key contributor, you will define, implement, and enhance effective production techniques for the fabrication of intricate landing gear components.
Your responsibilities will include documenting manufacturing and sub-assembly strategies, creating 3D stage models for each operation, and generating detailed stage drawings along with associated documentation, ensuring compliance with both internal and customer specifications.
- Drive improvements in manufacturing processes to achieve cost reduction and enhance quality.
- Lead problem-solving initiatives and Root Cause Corrective Action (RCCA) efforts utilizing methodologies such as Ishikawa and 5 Whys.
- Collaborate with the Design team to assess product manufacturability and assembly, providing recommendations for Design for Manufacturing and Assembly (DFMA).
- Offer daily manufacturing support for all components produced in the machine shop.
- Oversee Industrialization Projects for new product introductions, guiding them from pilot batches to full production ramp-up.
- Provide comprehensive rework instructions for parts that do not meet production quality standards.
- Update shop work orders as necessary to accommodate additional rework operations, alternative work centers, and scheduling needs for special processes.
- Establish appropriate tooling design guidelines and select or design/purchase suitable fixtures and tooling.
- Research and integrate new products and technologies into the manufacturing environment to enhance methods and processes.
- Act as a liaison among Engineering, Estimating, Finance, Manufacturing, and Quality teams.
- Conduct PFMEA on new products and critical manufacturing processes.
- Monitor and implement engineering changes promptly in production.
- Resolve complex manufacturing challenges and execute robust solutions to meet quality, cost, and delivery objectives.
- Manage production data within the Manufacturing Engineering Data System (MEDS) and ERP system (SAP).
Qualifications
Technical Skills:
- A minimum of five years of experience in a manufacturing setting.
- A degree or diploma in Manufacturing, Mechanical, or Industrial Engineering from an accredited institution, or an equivalent combination of education and experience.
- Proficiency in creating 2D and 3D CAD data (CATIA V5 preferred).
- Familiarity with Manufacturing Engineering Data Systems (MEDS) and ERP systems (SAP) is advantageous.
- Strong understanding of manufacturing principles, machining and grinding concepts for complex parts, properties of aerospace-grade materials (various alloys), and material processes (heat treatment, stress relief, etc.).
- Knowledge of tool and fixture design, process estimating, and planning.
- Proficient in GD & T, ASME / ANSI Y14.5 standards.
- Awareness of Aerospace and Customer standards and specifications (AS, PS, BAC, MIL, AMS, NAS, etc.).
- Practical knowledge of quality standards such as AS9100.
- Basic understanding of Non-Destructive Testing processes (MPI, LPI, FPI, Nital Etch, Ultrasonic), Shot Peening, and HVOF coating.
- Conceptual grasp of assemblies and sub-assemblies of manufactured components along with related CAD models and drawings.
- A strong focus on process improvement, data analytics, and project management skills.
Safran Landing Systems is dedicated to fostering an inclusive, diverse, and equitable workplace. We encourage all applicants to consider joining our team, where a passion for aerospace can lead to a fulfilling career.
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