Manufacturing Process Engineer

2 weeks ago

Muncie, Indiana, United States Progress Rail Services Full time

Job Overview
The Manufacturing Engineer plays a crucial role in delivering technical support to operations, focusing on achieving exceptional manufacturing performance in terms of People, Quality, Velocity, and Cost (PQVC).

This position involves leveraging engineering expertise to enhance manufacturing processes related to wiring, locomotive components, and the assembly of electrical and mechanical systems.

Company Overview
At Progress Rail, we are dedicated to the transportation of goods and people across vast distances every day. We are committed to innovation and teamwork to tackle the challenges faced by the rail industry, ensuring a successful future.

We offer a long-term career path with numerous opportunities for growth and advancement within our extensive network of nearly 200 global locations.

As part of the Caterpillar family, Progress Rail is a comprehensive provider of rolling stock and infrastructure solutions, offering a wide array of products and services to both domestic and international railroad clients.

Our customers benefit from a holistic approach to railway solutions, whether it involves locomotives, freight cars, engines, tracks, signals, or advanced technologies.

Key Responsibilities
The Manufacturing Engineer will:

  • Apply engineering principles to the manufacturing environment and demonstrate the ability to work independently.
  • Support a specific value stream while exhibiting a desire for learning and increased responsibilities.
  • Develop design alternatives for ongoing production and implement changes through the MCR process.
  • Communicate necessary documentation, including bills of material, production routings, and tooling requirements.
  • Provide liaison support by initiating and completing MCR documentation.
  • Collaborate with design engineering to address manufacturing challenges and provide constructive feedback.
  • Process Manufacturing Change Requests (MCRs) within the ERP-LN system.
  • Oversee print modifications and coordinate updates with the drafting team.
  • Work alongside program teams to ensure timely product launches and participate in model year initiatives.
  • Conduct cost analyses for product and process alternatives.
  • Facilitate daily production feedback meetings.
  • Offer technical process support to team members.
  • Troubleshoot locomotive mechanical and electrical issues as necessary.
  • Assist in establishing process and assembly sequencing for new programs.
  • Maintain area layouts and control visual and written routings.
  • Support the development of plant and process layouts for new orders.
  • Draft process specifications and recommend ergonomic enhancements.
  • Devise action plans aimed at process optimization to reduce cycle times and scrap rates.
  • Lead initiatives for capital improvements in the area.
  • Explore and pursue new technologies to enhance responsibilities.
  • Engage in design development phases to ensure manufacturability (DFM) for new orders.
  • Maintain PFMEA documentation.
  • Utilize continuous improvement methodologies such as KAIZEN and Six Sigma.
  • Conduct simulations of manufacturing operations as needed.
  • Write specifications for manufacturing equipment and recommend procurement strategies.
  • Monitor assembly equipment during production start-up.
  • Audit manufacturing best practices and standards.
  • Participate in training and development activities as required.
  • Exemplify PRS values in all responsibilities.

Qualifications and Experience
Required:

  • A minimum of 3 years of relevant engineering experience in a manufacturing setting.
  • Experience in product design.
  • Comprehensive knowledge in areas such as electrical assembly, wiring, circuitry, and mechanical assembly processes.
  • Strong analytical and problem-solving capabilities.
  • Excellent communication and interpersonal skills for collaboration with colleagues, production teams, suppliers, and contractors.
  • Experience working on a manufacturing shop floor.
  • Familiarity with lean manufacturing principles.
  • Ability to interpret blueprints and electrical schematics.

Preferred:

  • Professional Engineering Designation.
  • Proficiency in process simulation software, AutoCAD, Unigraphics, or Solid Edge.
  • Experience in low-volume, highly engineered product environments.
  • Six Sigma training (green belt or black belt certification).
  • Knowledge of MRP systems, particularly SAP.
  • Understanding of regulations and practices from the Association of American Railroads and the Federal Railroad Administration.
  • Familiarity with locomotive products.

EEO
Progress Rail is an Equal Opportunity Employer, welcoming applicants from diverse backgrounds including race, color, sex, religion, national origin, sexual orientation, gender identity, veterans, and individuals with disabilities.

Benefits
We offer a competitive salary along with a comprehensive benefits package that includes:

  • 401(k) plan with up to 6% company match.
  • Medical, Dental, Vision, Life, and Disability Insurance.
  • Flexible Spending Accounts.
  • Paid Vacation and Holidays.
  • Employee Assistance Program.
  • Education Assistance Program.
  • Employee Recognition Programs.

Note: Benefits eligibility may vary based on job position and employment status.

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