Manufacturing Process Engineer

2 days ago


Sterling Heights, Michigan, United States Magna International Full time
About the Role

We are seeking a highly skilled Manufacturing Process Engineer to join our team at Magna International. As a key member of our production team, you will be responsible for leading process development, production start-up, and implementation of engineering changes and process improvements.

Key Responsibilities:
  • Establish process flow and operations to manufacture new parts.
  • Collaborate with cross-functional teams to complete Process Failure Mode and Effects Analysis (PFMEA).
  • Develop specifications for new equipment and obtain quotes.
  • Roll out equipment and processes to the plant floor.
  • Establish standardized work, job element sheets, and other necessary documentation to support equipment and process rollout.
  • Serve as the main contact for planning and coordinating manufacturing projects.
  • Investigate and research continuous improvement and development projects.
  • Lead projects from start to finish, working with cross-functional teams to update and maintain plant layout drawings.
  • Develop in-process prints and production tools, including GD&T stack-up calculations, CAD updates for parts, and process drawings.
  • Provide technical assistance to sales and customers to influence product design and provide viable cost proposals and manufacturing processes.
  • Keep management informed of significant issues or developments identified during engineering activities and actions being taken to improve the situation.
  • Maintain accurate files, records, studies, and reports, and share information appropriately.
  • Contribute to the development of engineering standards and specifications.
  • Benchmark processes and parts at sister plants, suppliers, customers, and competitors.
  • Assist in the implementation of Magna's Manufacturing and Facilities (MAFACT) program, including lean, standardized work, and continuous improvement activities.
  • Ensure adherence to company policies and procedures, including IATF 2016:16949, ISO14001 (EMS), and the Employee Handbook.
  • Participate in continuous improvement activities, including driving CIPs and submitting improvement suggestions.
  • Manage multiple projects and deliverables while treating team members with dignity and respect.
  • Perform all work in a safe and healthful manner, adhering to MIOSHA regulations and MPTSH safety policies.
  • Report unsafe conditions to management within the department.
  • Support and participate in division and department improvement initiatives through the Continuous Improvement Suggestion Program and sharing of knowledge, ideas, and best practices with coworkers.
  • Actively participate and comply with all division and department policies, procedures, and work instructions.
  • Provide training materials and new training for new processes.
Requirements:
  • Bachelor's degree in engineering from a four-year college or university, or three to five years of related experience and/or training, or an equivalent combination of education and experience.
  • Must have experience creating manufacturing process prints, standardized work instructions, and job element sheets.
  • Must have experience with CNC programming, automotive engineering, transmission component and machining, laser welding, induction heat and cert, spline, cutting, and rolling.
  • Familiarity with various machining equipment, including CNC lathe and mill, and induction hardening.
  • Working knowledge of G-code programming and operations, and proficiency with GD&T.
  • Excellent organizational skills and ability to effectively communicate with customers, peers, management, and plant personnel.
  • Ability to work in a fast-paced environment, set priorities, and multitask projects.
  • Excellent attendance and satisfactory work performance record.
  • Willingness to further education to improve skillset as required.


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