Quality Assurance Analyst

2 weeks ago

Princeton, New Jersey, United States Toyota Boshoku America, Inc Full time

Essential Responsibilities:

  • Act as a communication bridge between the manufacturing facility and its clients/suppliers, offering quality-related technical support in the investigation, containment, and resolution of quality issues.
  • Oversee each stage of the quality control and assurance processes for both new and ongoing projects to guarantee that product quality, timelines, and deadlines align with client expectations.
  • Gather and analyze information and research data pertinent to quality standard requirements to meet client specifications.
  • Evaluate and provide insights regarding the quality of raw materials, purchased components, and other necessary items for the production of automotive interior parts and assemblies.
  • Examine material lists for compliance with company standard practices concerning the components and materials utilized.
  • Assess processes for potential enhancements, failure modes, stability, and capability.
  • Facilitate process change requests and Engineering Change Instructions (ECI) related to quality assurance tasks, including the preparation of supporting documentation, tracking changes, managing communications, reviewing sample parts, and scheduling trial parts.
  • Ensure that any new inspection tools for the product/process are approved and consistently maintained within the calibration system.
  • Collaborate with the Manufacturing department to initiate effective containment, investigation, and corrective action measures to prevent further issues both in-house and with clients.
  • Conduct quality audits, including performing evaluations of vehicles (end-use applications), problem analysis, and providing design/redesign recommendations.
  • Manage and maintain quality assurance documentation, including the quality assurance plan, tool progress reports, evaluation plans, inspection standards, supplier and customer quality standards, Supplier Quality Assurance Manual (SQAM), Quality Assurance Standards (QAS), Process Flow, Process Failure Mode Effects Analysis (PFMEA), Manufacturing Quality Chart/Control Plan (MQC/CP), Initial Sample Inspection Report (ISIR), and more.
  • Support and assist in the planning, development, and implementation of quality systems and activities with suppliers to ensure that supplier components meet or exceed manufacturing and client expectations.
  • Oversee and address service part quality concerns and warranty claims as necessary.
  • Assist in the development of quality management systems (e.g., TS-based procedures and instruments).
  • Initiate, prepare, and present plans for quality enhancements and train necessary team members.
  • Complete various reporting, administrative, and other quality-related tasks for the Quality Control department as required, including participation in QC Circles, Key Performance Indicator (KPI) reporting, quality dojo creation/training, and preparation of launch documents.

Minimum Qualifications:

  • Associate or bachelor's degree in business, manufacturing, engineering, or a related field is required, or an equivalent combination of education and experience. Additional trade education and quality certifications are preferred.
  • More than four (4) years of relevant experience is required.
  • Experience in launching quality control programs for new initiatives.
  • Proficiency in creating PPAP and Manufacturing Quality Chart (MQC) documents.
  • Familiarity with manufacturing processes, tooling, quality control methodologies, and statistical process control (SPC).
  • Welding experience in arc, spot, and projection welding is advantageous.
  • Experience with injection plastics and urethane processes is a plus.

Disclaimer: This job description is intended to outline the general nature and level of work performed by team members within this classification, as well as certain essential job functions. It is not intended, and should not be interpreted, as a comprehensive inventory of all duties, responsibilities, and qualifications required of team members assigned to this position. To qualify for this role, a team member must be able to perform its essential functions with or without reasonable accommodation. Under no circumstances may this job description be construed as altering the at-will nature of the employment relationship between Toyota Boshoku America, Inc. and any team member. EOE

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