Palletizer Machine Operator

5 days ago


Bloomington, Indiana, United States Berry Global Inc Full time

About the Role

The Palletizer Machine Operator is a critical member of our team at Berry Global Inc., responsible for monitoring and operating robotic palletizing machines to ensure efficient and safe production processes.

Key Responsibilities

  • Adhere to safety protocols and procedures, including Lockout/Tagout (LOTO), Personal Protective Equipment (PPE), and Housekeeping.
  • Operate robotic palletizing machines to stack cases according to product work orders and JDE.
  • Manage and monitor fault recovery processes for the Palletizer.
  • Ensure all full pallets are indexed and wrapped with plastic.
  • Enter data into sorter HMI.
  • Maintain frequent communication with leads and/or supervisor.
  • Keep necessary supplies on hand for the job.
  • Perform preventive maintenance on equipment as needed.
  • Determine if boxes and labels meet proper specifications and take corrective action or notify the correct parties, as needed.
  • Stack cases of product manually as needed.
  • Assist at receiving pallets and place in stock.
  • Ability to lift up to 50 lbs. continuously when hand stacking cases of finished product.
  • Know and understand automated sequences of the Palletizer System.
  • Able to perform operational fault recovery tasks.
  • Complete daily inspection checklist for PM.
  • Be able to balance the load of the robots based on past performance knowledge of a fluid production environment.
  • Know when a job is beyond the operator's scope and notify maintenance group.
  • Continuous Improvement and Education with regards to our specific system and the equipment within it.
  • If you have an idea that would improve the system efficiency, say something.
  • Assist in receiving pallets and place stock in location.
  • Ability to work independently and with a team.
  • Ability to operate the bailer and grinder.
  • Ability to complete paperwork/documents/checklists required of this position.
  • Maintain good housekeeping in warehouse and working area as needed.
  • Expected to adhere to safe work practices, follow GMP and HACCP guidelines, maintain sanitary conditions, and ensure that product quality is maintained in order to maintain SQF certification.
  • Report to management any conditions or practices that may adversely affect food safety, food quality, or personnel safety.
  • Perform other warehouse or production duties as assigned.

Requirements

  • Knowledge and skills to operate forklift trucks safely.
  • Ability to take direction and work well with others.
  • Strong communication skills, both written and verbal.
  • Good English writing, reading, and speaking skills.
  • Ability to read and interpret documents such as safety rules, operating maintenance instructions, and procedure manuals.
  • Basic use of hand tools.
  • Basic math skills.
  • Ability to work independently.
  • Ability to manage multiple tasks effectively.
  • Basic computer systems knowledge.
  • Basic knowledge of inventory systems.
  • Attention to detail.

Work Environment

  • While performing the duties of this job, the employee regularly works near moving mechanical parts.
  • At a minimum, the environment requires the use of Personal Protective Equipment such as: safety glasses, ear plugs, bump caps, and steel-toed shoes.
  • Additional PPE may be needed for various tasks.
  • The noise level in the work environment is usually moderate to loud.

Position Hours

  • Assigned 12-hour schedule.
  • Schedule rotates as follows: two days on, two days off, three days on, two days off, etc.
  • Flexibility for occasional overtime and call-in work required.

Safety Expectations

  • Be a Role Model – No exceptions from safety absolutes and plant rules; what you say and do impacts everyone on your shift positively and negatively.
  • If you feel a task that you have been asked to complete is unsafe, stop and request additional information.
  • Take immediate action to address a safety hazard.
  • Visible participation in pre-shift meetings reiterating safety.
  • Daily review housekeeping with focus on your areas; don't settle.
  • Conduct conversations with team members on safety.
  • Respond to employee concerns with the respect that it deserves.
  • Participate in EHS Framework scoring and improvement plans.
  • Enter in near misses and observations in EHS Systems.


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