Senior Manufacturing Engineer

2 weeks ago

Weirton, West Virginia, United States Form Energy, Inc. Full time

Overview

Form Energy, Inc. is at the forefront of transforming the energy sector with innovative technology. We are dedicated to developing a new generation of iron-air batteries that promise to enhance the reliability and sustainability of the electric grid. Recognized by industry leaders, our commitment to clean energy is evident in our rapid growth and pioneering advancements.

Position Summary

We are looking for a seasoned Advanced Manufacturing Engineer with a focus on welding and bonding techniques to serve as a Welding Specialist. This role is integral to our Advanced Manufacturing Engineering team, tasked with the creation, refinement, and scaling of cutting-edge manufacturing processes for our multi-day battery systems.

Key Responsibilities

  • Lead the design and enhancement of welding and adhesive bonding processes tailored for innovative battery manufacturing.
  • Collaborate with equipment teams to conceptualize, implement, and validate manufacturing equipment for unique production methods.
  • Work closely with product design, research and development, quality assurance, and supply chain teams to align product specifications with manufacturing and testing protocols.
  • Establish novel testing methodologies to assess product performance in real-time during production cycles.
  • Provide analytical feedback to the design team to streamline product designs for enhanced manufacturability.
  • Ensure that robust manufacturing processes are established prior to detailed equipment design, including measuring process capabilities through rigorous testing.
  • Conduct thorough process capability assessments, utilizing statistical analysis tools to identify and rectify manufacturing challenges.
  • Develop and maintain process documentation, including PFMEA, control plans, and quality inspection methodologies.
  • Take ownership of the welding processes from initial concept through to high-volume production, demonstrating accountability in a dynamic environment.
  • Mentor and support junior engineers, sharing expertise and practical insights.
  • Drive improvements in yield, quality, and overall performance through a data-centric approach.
Qualifications
  • Bachelor's degree in Chemical Engineering, Materials Science, Mechanical Engineering, Manufacturing Engineering, or a related field.
  • A minimum of 4 years of experience in a high-paced manufacturing or production setting, preferably in process or manufacturing engineering.
  • Hands-on expertise in welding and other joining processes.
  • Strong understanding of process engineering principles, statistical analysis, and quality management systems.
  • Experience in utilizing statistical methods for process development decisions.
  • Proven track record of managing manufacturing processes with a focus on quality and efficiency.
  • Experience in drafting process and quality documentation.
  • Excellent communication and organizational skills.
  • Familiarity with battery technology is advantageous.

Compensation and Benefits

At Form Energy, we value our employees and offer competitive salaries, stock options, and a comprehensive benefits package. We prioritize the health and well-being of our team members, covering 100% of medical, dental, and vision premiums for full-time employees. Additionally, we provide generous parental leave and vacation policies to support work-life balance. We are committed to fostering a diverse and inclusive workplace, welcoming candidates from all backgrounds to contribute to our mission of building a sustainable energy future.

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