Senior Process Engineer, Cathode Manufacturing

2 weeks ago

Weirton, West Virginia, United States Form Energy, Inc. Full time

Are you prepared to contribute to the advancement of clean energy technology? Form Energy is at the forefront of energy innovation, specializing in the development of a new generation of iron-air batteries aimed at optimizing the electric grid for sustainable energy solutions.

Recognized for excellence, Form Energy has received accolades such as TIME's "Best Inventions of 2023" and recognition from MIT Technology Review as a leading climate technology company. Our rapid growth reflects our commitment to delivering innovative energy storage solutions, and we are expanding our workforce to meet increasing demand.

Position Overview
We are looking for experienced Staff Process Engineers to enhance our elite Cathode Process team. This team is dedicated to the design, development, and scaling of advanced manufacturing processes for our Iron-Air battery technology.

As a Staff Process Engineer, your role will be pivotal in shaping the design and operational aspects of our Cathode production equipment. You will be responsible for conducting trials, analyzing performance data, and identifying critical process parameters to develop and scale new manufacturing processes. Additionally, you will oversee the automation of quality assurance and verification protocols. Your proficiency in process scaling and rapid problem-solving will be invaluable in our dynamic work environment.

Key Responsibilities:

  • Collaborate with the Manufacturing Equipment Team to design, construct, and operate innovative manufacturing processes.
  • Ensure safety is prioritized while transitioning initial process designs to full-scale production.
  • Establish and implement performance metrics, utilizing quality data to define optimal process parameters.
  • Lead process trials and utilize data-driven insights to enhance production quality in real-time.
  • Commission and manage novel manufacturing processes, including acceptance testing under tight deadlines.
  • Act as a technical leader, working with diverse teams to achieve significant manufacturing objectives.
  • Provide mentorship and support to team members, sharing your expertise and practical knowledge.

Qualifications:

  • A minimum of 7 years of experience in a high-paced manufacturing or production setting, preferably in new product introduction or scaling.
  • Proficient in handling medium to large manufacturing equipment with a hands-on approach.
  • Strong background in statistical methodologies for process development decisions, utilizing tools such as JMP or Minitab.
  • Proven track record of managing manufacturing processes with accountability for quality and efficiency.
  • Expertise in PFMEAs, factory acceptance testing, and process validation.
  • Ability to establish standards for process, safety, and quality documentation, complemented by excellent communication skills.
  • Direct experience in roll-to-roll manufacturing, lamination, calendaring, adhesion, or similar processes is essential.
  • Bachelor's degree in Chemical Engineering, Materials Science, Mechanical Engineering, Manufacturing Engineering, or a related field.

Compensation and Benefits:
Form Energy values its employees and offers competitive salaries, stock options, and a comprehensive benefits package to support your well-being. We cover 100% of medical, dental, and vision premiums for full-time employees and a significant portion for dependents. Our policies include generous parental leave and vacation time to ensure a healthy work-life balance.

Diversity and Inclusion:
We are committed to fostering a diverse and inclusive workplace that reflects the communities we serve. We encourage candidates from all backgrounds to consider opportunities with us.

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