Senior Systems Control Engineer

1 week ago

Anoka, Minnesota, United States Insulet Corporation Full time

Insulet Corporation has been at the forefront of innovation since its inception, dedicated to enhancing the lives of individuals through our advanced Omnipod product platform. Over the years, we have transformed the experiences of countless patients by leveraging cutting-edge technology that is designed to be wearable, waterproof, and adaptable to various lifestyles.

We are seeking dynamic and results-oriented professionals to join our growing team. Our success is driven by our commitment to hiring exceptional individuals who share our values and consistently exceed customer expectations.

Position Overview:
The Global Manufacturing Engineering Group at Insulet is comprised of skilled professionals, state-of-the-art technologies, and innovative solutions that enhance the quality and efficiency of our unique drug delivery devices. The Senior Controls Engineer will serve as a key technical resource, providing engineering expertise to optimize the contributions of the Global Manufacturing Engineering Group towards overall company performance.
This role involves leading the development of Hardware/Software Controls for assembly and packaging machinery, process equipment, and high-speed applications. The ideal candidate will demonstrate the ability to devise innovative solutions for diverse projects. Responsibilities include overseeing the installation and commissioning of new equipment, enhancing existing systems, and driving continuous improvement initiatives. Strong analytical and troubleshooting skills are essential, along with a self-motivated attitude and the ability to thrive in a fast-paced environment, managing multiple projects simultaneously.
The Acton site serves as a global headquarters and product development center, integrating all commercial, business functions, and manufacturing with technical disciplines, providing a wide array of career development opportunities.

Key Responsibilities:

  • Design, develop, and enhance electro-mechanical systems and mechatronic devices, creating automated systems and software for control.
  • Implement and optimize control systems, servo drives, motors, HMIs, and PLC programs for high-speed assembly, packaging, and processing equipment.
  • Collaborate on the creation and review of wiring diagrams and logic for new machinery, field retrofits, and upgrades.
  • Engage in discussions regarding algorithmic control and mechanical design, as well as participate in code reviews.
  • Develop tools for algorithm development, testing, and image quality validation.
  • Create advanced computer vision algorithms focusing on real-time object recognition, tracking, camera calibration, and 3D reconstruction.
  • Configure vision systems, including PCs, frame grabbers, cameras, and motion control interfaces.
  • Troubleshoot and enhance imaging programs for assembly and processing machinery.
  • Utilize strong troubleshooting skills to identify root causes and propose effective solutions.
  • Conduct research and analyze data patterns for specifications, feasibility studies, and productivity enhancements using existing and self-developed data science tools.
  • Perform statistical analysis, predictive modeling, and generate automated reports.
  • Support data engineering efforts in documentation and implementation of analytics tools.
  • Provide technical support for continuous improvement and Six Sigma projects related to plant operations.
  • Demonstrate the ability to plan tasks independently, remain self-motivated, and adapt in a dynamic, rapidly evolving environment.
Minimum Qualifications:
  • Bachelor's degree in Mechatronics, Electrical, Electronics Engineering, or a related field.
  • A minimum of 5 years of hands-on experience with complex assembly and manufacturing equipment, including clean sheet design and continuous improvement initiatives.
  • Familiarity with Rockwell Automation, Keyence or Cognex vision software, and ABB Robotics.
Preferred Skills and Competencies:
  • Extensive experience in engineering, design, and development of manufacturing equipment for high-volume, high-speed, and high-precision assembly operations.
  • Strong programming skills in Rockwell Automation RSLogix5000 and FTView ME and SE.
  • Knowledge of VFD and Servo drives, with a preference for AB Powerflex and Kinetix.
  • Experience with B&R controls software and hardware is a significant advantage.
  • Proficient in automation controls, high-speed component feeding, and material handling.
  • Solid understanding of servo motion control concepts and robotics.
  • Familiarity with visual computing tasks, including camera representations and data processing, as well as 3D mapping.
  • Knowledge of leading model architectures and techniques across various domains, including image classification and object detection.
  • Proficient in robot system design, including the selection of I/O devices and control components, and creating detailed electrical schematics.
  • Hands-on experience in setting up robot applications from scratch, including configuration and programming.
  • Intermediate to advanced SQL skills, with the ability to manipulate large datasets.
  • Demonstrated proficiency in statistical analysis and exposure to machine learning algorithms.
  • Familiarity with analytic software tools is advantageous.
  • Strong project management, organizational, and documentation skills.
  • Ability to multitask and maintain focus on priorities.
  • Excellent communication and report writing skills.
  • Commitment to safety standards and participation in continuous process improvement.
  • Ability to work collaboratively in a dynamic team environment.
Physical Requirements:
  • The successful candidate will be expected to travel as needed.
  • We are committed to the growth of our talented employees and strive to promote from within whenever possible.

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