Process Improvement Engineer
2 days ago
About the Job
At Danone North America, we are seeking a highly skilled Process Improvement Engineer to join our team. As a key member of our manufacturing team, you will be responsible for driving process improvements, standardizing equipment, and providing technical training to our team members.
Responsibilities and Tasks
- Serve as a backup to the Line Leader and lead the Daily Direction Setting (DDS) process when the Line Leader is unavailable.
- Identify, prioritize, and eliminate process losses (lead discussion on losses and Top 3 Plan for the month in weekly DDS).
- Provide feedback to design (materials & product initiatives) and lead smart standardization deployment.
- Define the equipment standards.
- Direct and coach the change management & validation processes.
- Lead, build and coach the capability of process failures technical troubleshooting.
- Collaborate with Line Leader and line team (frontline workers) to develop new standards.
- Design, implement and maintain systems to collect and analyze data for critical product and process parameters to identify process losses.
- Collaborate with line management to prioritize improvement opportunities.
- Eliminate or reduce (prioritized) losses through process or work system changes.
- Participate in the daily direction-setting process - report results, flag issues and request resources.
- Own critical Daily Management Systems (DMS).
- Use Reliability Engineering tools to drive centerlining and loss elimination.
- Standardize equipment and work processes.
- Own the Change Management (CM) system for a designated process.
- Update process control strategies and operating procedures as changes occur.
- Share and reapply learning across processes, modules, and plants.
- Prepare and give training on process/equipment changes.
- Develop self through participating in corporate and external training.
- Participate in planned stops and changeovers on the line as needed.
- Standardize and improve changeovers and Clean In Place (CIP) activities.
- Spend 60-80% of time on the floor.
- Become a technical expert for a designated process.
- Train and become proficient on all basic line team roles.
- Couch and collaborate with the line teams and site and regional equipment or process owners.
- Delivers on SQCDMN daily/weekly/monthly/yearly goals and objectives through individual and team efforts.
- Ensures adherence to safety standards and regulations (WISE) to ensure a safe working environment.
About You
We are looking for a highly skilled and motivated individual with a strong background in manufacturing and process improvement. The ideal candidate will have:
- A 4-year engineering degree preferred or 3-5 years' experience in manufacturing with demonstrated technical aptitude and leadership capability.
- Knowledge, Skills and Abilities:
- Analytical and problem-solving skills.
- Fundamental skills in influencing and persuasion.
- Strong interpersonal skills associated with developing trusting relationships.
- Excellent verbal and written communication skills.
- Ability to prioritize and multitask.
- Proficiency in Microsoft Office and SAP.
- Ability to work in a fluid environment.
- Ability to identify problems, draw conclusions, and make recommended solutions.
- Ability to be self-directed with little supervision.
- Ability to adjust schedule to support 24/7 Manufacturing Operation, may include working overtime, graveyard shift and/or weekends as needed.
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