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Automation Technical Manager

2 months ago

Hayward, California, United States Lonza Full time
Job Title: Automation Technical Manager

Lonza is seeking an experienced Automation Technical Manager to join our team in Vacaville, California. As a key member of our engineering team, you will be responsible for the technical design, development, and rollout of automation solutions for large capital projects.

Key Responsibilities:
  • Technical design and delivery of automation scope under CAPEX projects, including scope, cost, and schedule management.
  • Design, development, and rollout of automation standards that maximize the value from leveraging existing Lonza best practices.
  • General management and oversight of software documentation efforts, as well as assistance with development of project schedules and ensuring adherence to plans.
  • Direct and manage activities of technical staff on design, software configuration, and coding, DCS or SCADA/PLC hardware specification, and specification and selection of instrumentation and control panel design.
  • Supervision and management of external engineering contractors and software/hardware vendors.
  • Liaise with Automation Integrator, engineering contractor, and equipment vendors on the lifecycle of document preparation, approval, coding, and delivery.
  • Participate in FATs and SATs to provide automation support.
  • Ensure consistency and software revision control.
  • Candidate must have strong troubleshooting skills in support of startup activities.
  • Responsible for assuring Engineering Turnover Packages are accurate, complete, and adhere to Quality Assurance requirements.
  • Provide routine project management updates in accordance with Lonza procedures.
  • Responsible for all controlled engineering documentation throughout the project lifecycle and provide technical input in support of equipment procurement, bid package preparation, bid evaluation, and vendor selection.
  • Project Close-out activities involving completion of technical close-out reports and summary of assets in accordance with Lonza financial recognition requirements.
  • Keep abreast of technical developments that may have application in the Pharma/biotech industry and promote the use of those that provide strategic business benefits.
  • Develop and continuous improvement of technical global standard for electronic batch recording.
Requirements:
  • Bachelor's Degree in Bioengineering or equivalent experience.
  • Master's degree in science preferred.
  • Certified Automation Professional (CAP) preferred.
  • Extensive experience with design and operation of Biopharmaceutical facilities, both manufacturing and support systems (cGMP manufacturing, pilot plant & laboratories).
  • Experience with control systems (PLC, DCS, Loop controllers) highly preferred.
  • Experience in project management and coordination associated with the execution of capital projects in an industrial environment.
  • Strong understanding of the fundamentals of large-scale commercial mammalian cell culture processing and aseptic filling.
  • Understanding of the latest ASME Bioprocess Equipment standard including sanitary design of equipment/piping systems and design for Cleaning in place (CIP) and Sterilization in place (SIP) design and operation.
  • Experience with design and operation of large-scale Process Control Systems (PCS) and/or SCADA/PLC based automation systems.
  • Experience with historians, preferably OSISoft PI.
  • Experience with design and operation of Manufacturing Execution Systems (MES).
  • Experience with MES integration with Enterprise Resource Planning (ERP) systems, preferably SAP.
  • Experience with design of PCS, MES, and associated Network Architecture.
  • System hardware design for PCS and MES.
  • Experience with virtualization.

This position is contingent upon Lonza's successful completion of the acquisition of the site located in Vacaville, California. If the Closing is delayed for any reason, Lonza may delay the start date up to sixty (60) days.

At Lonza, we respect and protect our people and our environment. Any success we achieve is no success at all if not achieved ethically. People come to Lonza for the challenge and creativity of solving complex problems and developing new ideas in life sciences. In return, we offer the satisfaction that comes with improving lives all around the world.

Full-time employees receive a comprehensive benefits package including performance-related bonus, medical and dental coverage, 401k plan, life insurance, short-term and long-term disability insurance, an employee assistance program, paid time off (PTO), and more.

Lonza is an equal opportunity employer. All qualified applicants will receive consideration for employment without regard to race, religion, color, national origin, sex, sexual orientation, gender identity, age, status as a qualified individual with disability, protected veteran status, or any other characteristic protected by law.