CNC Manufacturing Process Engineer

2 weeks ago


Bellingham, Massachusetts, United States Karl Storz Endoscopy-America Full time
Position Overview


The primary objective of this role is to deliver practical engineering assistance to the Advanced Machining Center, ensuring the production of high-quality machine components tailored for medical applications.

This position will spearhead initiatives for continuous enhancement, establish and document manufacturing methodologies, develop engineering solutions for machining challenges, and facilitate the introduction of innovative products, processes, and machinery.

Key Responsibilities


- Collaborate with Research & Development (GRD), Project Engineering, Operations, Quality Assurance, Maintenance, and other essential functions to initiate and support manufacturing processes at the advanced machining center.
- Design tooling and fixtures, including qualification processes.
- Provide support for existing machinery and processes, including troubleshooting and validation.
- Manage the insourcing of new components.
- Select equipment and infrastructure, including qualification activities (IQ/OQ/PQ).
- Optimize product line and work center layouts for machining operations.
- Implement improvements in flow and quality before, during, and after the launch of serial production.
- Develop and execute cost reduction strategies.
- Author Engineering Change Orders.

Key Requirements


- Bachelor’s Degree in a Technical or Engineering field.
- Experience in process development and automation of existing CNC machining operations.
- Knowledge of machining, including CNC programming, tooling, and techniques.
- Proficient in problem-solving methodologies such as SSGB/SSBB, A3, DMAIC, and Kaizen.
- Identification, design, and qualification of equipment, tooling, and fixtures.
- Conduct Capital Expense ROI assessments and proposals.
- Intermediate skills in MS Office, with a focus on data analytics for process yield monitoring and enhancement.
- Experience in a machining or industrial equipment setting, driving Overall Equipment Effectiveness (OEE) as a key performance indicator.
- Proficient in using Solidworks for technical drawings.
- Familiarity with Statistical Process Control (SPC) and Geometric Dimensioning and Tolerancing (GD&T).

Desired Experience


- Experience working with international teams, with a willingness to travel abroad.
- Knowledge of integrating collaborative robots into existing manufacturing processes.
- Understanding of machine monitoring and learning technologies.
- Proficiency in PLC programming and troubleshooting.
- Experience in Quality Control and Inspection methodologies.
- Familiarity with HMI/SCADA programming.



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