Automation Project Specialist

2 weeks ago


Bellingham, Massachusetts, United States KARL STORZ Endoscopy - America Full time
Position Overview

Role Summary

This role is essential for the advancement and execution of methodologies aimed at achieving quality, delivery, and cost targets for our product offerings. The individual will play a key role in transitioning manual workflows into more efficient automated systems that facilitate increased production capacity.

Core Responsibilities

  • Collaborate with Global Research & Development (GRD), Project Engineering, Operations, Quality Assurance, Maintenance, and other essential departments to initiate and support serial production.
  • Design and develop tooling and fixtures, including conducting qualification processes.
  • Select and qualify equipment and infrastructure (IQ/OQ/PQ).
  • Optimize product line and work center layouts for semi-automated processes.
  • Engage with motors, PLCs, HMIs, and various industrial systems.
  • Provide support for existing automated machinery and processes.
  • Implement enhancements in workflow and quality before, during, and after the launch of serial production.
  • Introduce cost-saving initiatives.
  • Prepare Engineering Change Orders.

Essential Qualifications

  • Bachelor's Degree in a Technical or Engineering field.
  • Experience in engineering within the medical device manufacturing sector or similar regulated environments.
  • Development of equipment to facilitate automation of current manufacturing processes.
  • Project Management skills, including familiarity with A3, Gantt charts, etc.
  • Ability to collaborate with external integrators in a liaison capacity.
  • Identification, design, and qualification of equipment, tooling, and fixtures.
  • Development and qualification of automated assembly processes.
  • Conduct Capital Expense ROI assessments and proposals.
  • Integration of collaborative robots into existing manufacturing workflows.
  • Development of PLC-based automated systems with user-friendly HMIs.

Preferred Experience

  • Experience working with international teams.
  • Knowledge of machine monitoring and learning.
  • Problem-solving methodologies such as SSGB/SSBB, A3, DMAIC, Kaizen, etc.
  • Experience in cleanroom environments.
  • Experience in machining or industrial equipment settings with a focus on OEE as a KPI.
  • Familiarity with IIoT (Industrial Internet of Things) environments, emphasizing data collection and analytics.
  • Understanding of FDA and ISO regulations.
  • Programming skills in C++, Python, SQL, or similar languages.
  • Design of industrial electrical panels.
  • PLC programming experience (Allen-Bradley, Siemens, Beckhoff, or similar).
  • HMI/SCADA programming experience (Unitronics, Allen-Bradley, or similar).
  • Experience with stepper motors and controllers (Schneider Electric or similar).

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