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Manufacturing Process Improvement Specialist

2 months ago

Andover, Massachusetts, United States Dräger Full time
About the Role

We are seeking a highly skilled Manufacturing Engineer to join our team at Dräger. As a key member of our operations team, you will be responsible for driving local continuous improvement activities in production, introducing new products and assembly processes, and ensuring the smooth running of production processes with the highest possible efficiency.

Key Responsibilities
  • Develop and document manufacturing methods, material handling methods, improve efficiencies, quality, and reliability of processes and/or products
  • Create and maintain routing and time standards
  • Perform and record Process Verification and Validation activities, including FMEAs
  • Design and/or procure workstations, machinery, fixtures, and tooling required for either new product lines or for improvement of existing lines
  • Investigate and resolve production problems using root cause analysis techniques
  • Interface with Design Engineering during new product development or product enhancement projects, to ensure the design is acceptable for manufacturability
  • Create/Maintain Production work area plans and layouts
  • Interface with SQA and suppliers to ensure corrective action or problem resolution, delivery reliability, and parts acceptability in cost and quality aspects
  • SAP Master Data maintenance
Product Lifecycle Management
  • Lead phase-in/phase-out of products or components into Production
  • Implement product/process changes into Production; develop, document, maintain, and improve processes, workflows, and tools for existing production lines in compliance with FDA, GMP, and ISO requirements
  • Investigate and resolve production problems/failures using root cause analysis techniques; Initiate Design Change Requests (DCRs); review/approve Design Change Orders (DCOs)
  • Represent Operations in Product Steering Boards (PSBs) and Cross-Functional Teams (CFTs)
Innovation - New Product Introduction
  • Plan, coordinate, and implement new products and processes into Production
  • Interface with R&D/LCE during new product development or product enhancement projects, to ensure the design is acceptable for manufacturability
  • Perform and document production process verification and validation
Continuous Improvement
  • Identify continuous improvement opportunities; develop and implement solutions
  • Foster Lean culture and lead Lean/Kaizen Events in Production
  • Lead and manage continuous improvement projects
  • Train and mentor colleagues on Lean principles and tools
Requirements
  • Bachelor's degree in Manufacturing Engineering or related field; Master's degree preferred
  • 5-8 years related experience in a manufacturing environment required
  • Prior SAP/Agile usage in a Production environment desired
  • Experience with FMEA, 5S, and Poka-yoke preferred
  • Experience in Medical Device Industry preferred
  • Proficiency with Minitab or other statistical software preferred
  • MS Office proficiency required, MS Access & MS Project preferred
  • Proven track record with continuous improvement projects preferred
  • Demonstrated Organizational & Project Management Skills preferred
Special Competencies or Certifications
  • LEAN and/or Six Sigma Black Belt Certification strongly preferred
  • Ability to effectively communicate and present information to management and peers; excellent interpersonal and administrative skills
  • Stays current with new and emerging technologies and trends; learns and utilizes new knowledge quickly and effectively
  • Performs a variety of tasks, and works independently, without appreciable direction