Manufacturing Engineer

4 weeks ago

Andover, Massachusetts, United States Dräger Full time

We are seeking a highly skilled Manufacturing Engineer to join our team at Dräger. This role will be responsible for providing direct support to our production lines, driving local continuous improvement activities, and introducing new products and assembly processes.

Key Responsibilities:

  • Develop and document manufacturing methods, material handling methods, and improve efficiencies, quality, and reliability of processes and products.
  • Create and maintain routing and time standards.
  • Perform and record Process Verification and Validation activities, including FMEAs.
  • Design and/or procure workstations, machinery, fixtures, and tooling required for new product lines or improvements to existing lines.
  • Investigate and resolve production problems using root cause analysis techniques.
  • Interface with Design Engineering during new product development or product enhancement projects to ensure design acceptability for manufacturability.
  • Create and maintain Production work area plans and layouts.
  • Interface with SQA and suppliers to ensure corrective action or problem resolution, delivery reliability, and parts acceptability in cost and quality aspects.
  • Maintain SAP Master Data.

Product Lifecycle Management:

  • Lead phase-in/phase-out of products or components into production.
  • Implement product/process changes into production; develop, document, maintain, and improve processes, workflows, and tools for existing production lines in compliance with FDA, GMP, and ISO requirements.
  • Investigate and resolve production problems/failures using root cause analysis techniques; initiate Design Change Requests (DCRs); review/approve Design Change Orders (DCOs).
  • Represent Operations in Product Steering Boards (PSBs) and Cross-Functional Teams (CFTs).

Innovation - New Product Introduction:

  • Plan, coordinate, and implement new products and processes into production.
  • Interface with R&D/LCE during new product development or product enhancement projects to ensure design acceptability for manufacturability.
  • Perform and document production process verification and validation.

Continuous Improvement:

  • Identify continuous improvement opportunities; develop and implement solutions.
  • Foster a Lean culture and lead Lean/Kaizen Events in production.
  • Lead and manage continuous improvement projects.
  • Train and mentor colleagues on Lean principles and tools.

This role will also act as Project Lead for larger-scale production improvements and as a proxy for the Production Quality Engineer in their absence for urgent production support requirements.

Requirements:

  • Bachelor's degree in Manufacturing Engineering or a related field; Master's degree preferred.
  • 5-8 years of related experience in a manufacturing environment required.
  • Prior SAP/Agile usage in a production environment desired.
  • Experience with FMEA, 5S, and Poka-yoke preferred.
  • Experience in the Medical Device Industry preferred.
  • Proficiency with Minitab or other statistical software preferred.
  • MS Office proficiency required; MS Access and MS Project preferred.
  • Proven track record with continuous improvement projects preferred.
  • Demonstrated Organizational and Project Management Skills preferred.

Special Competencies or Certifications:

  • LEAN and/or Six Sigma Black Belt Certification strongly preferred.
  • Ability to effectively communicate and present information to management and peers; excellent interpersonal and administrative skills.
  • Stays current with new and emerging technologies and trends; learns and utilizes new knowledge quickly and effectively.
  • Performs a variety of tasks and works independently without appreciable direction.

Dräger is an Equal Opportunity Employer. We offer a generous benefits package, including comprehensive medical, dental, and vision coverage, paid time off, tuition reimbursement, 401(k) match, wellness and employee support programs, life insurance, and more. We also offer localized perks such as free parking and an onsite gym with fitness instructors and classes, full-service cafeteria, and game room at select locations.

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