Robotics Simulation Engineer

11 hours ago

Troy, Michigan, United States GABLETEK Full time
Job Description

No Soliciting

  • Configure Robot Controller Simulation (RCS) in the simulation software to ensure seamless integration and optimal performance.
  • Develop complete robot programs with multiple robot brands (Fanuc, ABB, Kawasaki, etc.) to meet the demands of diverse manufacturing processes.
  • Verify the feasibility of solutions and processes, identifying and resolving issues before the manufacturing phase to minimize delays and costs.
  • Validate the cycle time of each station/line, optimizing robot programs and finding solutions to address cycle time issues and improve overall efficiency.
  • Support the Site team during commissioning phase, ensuring a smooth transition from simulation to production.
  • Manufacturing Engineering or related field/work experience is required, with a strong foundation in robotics and automation.
  • Proficiency in Siemens Process Simulate (PS) is essential, as well as strong skills in Computer Aided Design (CAD) and MS Office/Google Suite applications.
  • Strong communication and presentation skills are necessary to effectively collaborate with cross-functional teams and present simulation results to stakeholders.

Responsibilities

  • Develop robot programs using teach pendant of major robot brands, ensuring accuracy and efficiency.
  • Download complete offline robot programs, verifying their integrity and functionality.
  • Configure Robot Controller Simulation (RCS) in the simulation software, simulating real-world scenarios and testing robot performance.
  • Operate with robot brand-specific software (ABB RobotStudio, Fanuc Roboguide, Kawasaki K-Roset, etc.), ensuring seamless integration and optimal performance.
  • Validate solutions and processes with detailed simulation, identifying areas for improvement and optimizing robot programs.
  • Validate the cycle feasibility defined in cycle diagrams, ensuring accurate simulation results and minimizing delays.
  • Optimize weld distribution to improve cycle time, reducing costs and improving overall efficiency.
  • Generate precise evaluations of cycle time through detailed cycle simulation, providing actionable insights for process improvement.
  • Generate robot safety configurations, ensuring compliance with safety and ergonomics regulations.
  • Develop robot signal logic with the Software and Virtual Commissioning team, ensuring accurate and efficient simulation results.
  • Support the Virtual Commissioning team during debug phase, troubleshooting issues and optimizing simulation results.
  • Support the Site team during commissioning phase, ensuring a smooth transition from simulation to production.
  • Customer support and specification analysis, providing expert guidance and support to stakeholders.
  • Design reviews with customers, ensuring alignment with project requirements and expectations.
  • Design reviews with Project Engineer and project team, ensuring seamless collaboration and effective communication.
  • Develop technical documentation, providing clear and concise information on simulation results and robot performance.
  • Manage industrial processes and robotic applications for automation projects, ensuring optimal performance and efficiency.
  • Library maintenance, simulation models (Robot/Fittings/External axes/tool changers/slides/dressing, etc.), ensuring accurate and up-to-date simulation results.
  • Knowledge sharing, continuous skill improvement, and learning new working methods, staying up-to-date with industry trends and best practices.
  • These deliverables are primarily focused in the following areas: Trim, Chassis, and Final (General Assembly).
  • Coordination of simulation deliverables, tracking files, and glide paths following the Virtual Assembly Standards.
  • Technical support and prioritization of simulation requests by engineering team, ensuring timely and effective support.
  • Create One-Pager posture reports and review with the plant team, providing actionable insights for process improvement.
  • Perform Part Fly-In Simulation for each Station components/assemblies in Process Simulate for Trim, Chassis, and Final Lines.
  • Coordinate with MBOM Engineer and Industrial Engineer to make updates to match the simulation to the latest MBOM and Scroll.
  • Perform Human Quick Walk simulations for critical/prioritized stations using Process Simulate to validate station cycle times, optimize the workstations to reduce operator walk.
  • Simulations will incorporate moving line (Vehicle Moving) with process times from Industrial Engineering to better predict operator walk distances.
  • Perform Detailed Moving Line Simulations which requires assigning kinematics to process tools, and generating postures for each work element provided in man assignment to accurately simulate the station and visually present assembly process.
  • Create resources, tools, equipment item in PS to be consumed in Process Simulate Simulations.
  • Identify and document major process, tooling, and layout issues early in the launch process.

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