Lead CAE Specialist in Electric Machine and Power Systems

2 weeks ago

Detroit, Michigan, United States American Axle & Manufacturing Full time

At American Axle & Manufacturing, we recognize that our strength lies in our diverse workforce. We are committed to fostering an equitable and inclusive environment that empowers every associate to contribute their unique perspectives, driving innovation and creativity. Join us in shaping the future of mobility while making a meaningful impact from day one.

Position Title
Lead CAE Specialist in Electric Machine and Power Systems

Position Overview
The Lead CAE Specialist will focus on the analytical and numerical evaluation of automotive electric motors and inverters. Responsibilities will encompass electromagnetic, thermal, and mechanical analysis, as well as multidisciplinary optimization to ensure compliance with customer specifications and internal standards.

Key Responsibilities

  • Serve as a CAE authority concentrating on the design and development of traction motors and power electronics.
  • Oversee and coordinate CAE execution for electric machine and power electronics projects within Hybrid & Electric Vehicle initiatives.
  • Develop cutting-edge simulation methodologies and tools aimed at creating efficient, power-dense, and cost-effective traction motors and power electronics.
  • Utilize simulation software to analyze and enhance traction motor designs, focusing on electromagnetic performance while considering package, NVH, thermal, and structural constraints.
  • Establish and maintain Advanced Development Plans and Reports (ADVP&Rs) for various projects, coordinating CAE activities across simulation teams to deliver results and program updates to stakeholders.
  • Collaborate with Systems, Controls, and Advanced Engineering teams to lead necessary simulation efforts for the development of standardized platform solutions.
  • Drive continuous improvement in test-analysis correlation to enhance analysis accuracy.
  • Document CAE methodologies and provide training to fellow analysts within the department.
  • Refine CAE processes and integrate them with other engineering and corporate procedures in collaboration with other Power Electronics departments.
  • Perform additional duties as assigned.
Qualifications and Skills
  • Master's degree in Electrical Engineering with a minimum of seven years of experience in automotive traction motor and power electronics CAE; Ph.D. is preferred.
  • Proven expertise in the design, development, and analysis of automotive traction motors and power electronics.
  • Comprehensive understanding of various traction motor and power electronics technologies utilized in the automotive sector.
  • Proficient in simulation tools such as Ansys Maxwell, MotorCAD, Matlab, Simulink, Q3D, Twin-builder, or equivalent.
  • Ability to prepare training materials and provide coaching and technical support to other analysts in the CAE division.
  • Achieve a 95% Advanced Development First Time Quality (ADV FTQ) rate and recommend improvements for efficiency and cost reduction.
  • Effectively communicate analysis findings to management, ensuring designs meet established targets and reviewing analysis results critically.
  • Strong organizational skills and excellent written and verbal communication abilities.
About American Axle & Manufacturing

As a premier global Tier 1 Automotive and Mobility Supplier, American Axle & Manufacturing (AAM) specializes in designing, engineering, and manufacturing driveline and metal forming technologies for electric, hybrid, and internal combustion vehicles. With a commitment to quality, operational excellence, and technological leadership, AAM operates over 80 facilities across 18 countries, driving innovation for a safer and more sustainable future.

We are dedicated to cultivating an inclusive culture that values and celebrates the diverse voices of our workforce. Join us in building the future with #TeamAAM.

AAM is an equal opportunity employer, committed to ensuring that all associates and applicants are treated fairly without regard to age, race, color, gender, religion, marital status, sexual orientation, disability, veteran status, national origin, or any other characteristic protected by law.

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