Electronics Packaging Design Engineer

5 days ago

Redmond, Washington, United States SpaceX Full time

About SpaceX

SpaceX is a pioneering space technology company that aims to reduce space transportation costs and enable the colonization of Mars. With a strong focus on innovation and efficiency, SpaceX is dedicated to making humanity a multi-planetary species.

Job Summary

We are seeking an experienced Electronics Packaging Design Engineer to join our team. As a key member of our development team, you will be responsible for designing and developing outdoor-rated advanced electronic assemblies from initial concept to volume production.

Responsibilities

  • Own the mechanical design, analysis, and test of a phased array antenna electronics assembly and its support structure from concept through production launch.
  • Define requirements and write test specifications to satisfy outdoor deployments for both residential and commercial applications.
  • Drive detailed mechanical design (3D CAD, thermal analysis, reliability analysis) to ensure the product meets all technical, functional, and performance requirements within stringent cost targets.
  • Establish a development schedule for design and tooling releases for design verification builds prior to high-volume tooling release and production build start.
  • Ensure development adheres to schedule, developing proof models and prototypes as needed for test validation prior to high-dollar, multi-cavity tooling commitments.
  • Perform DFM and tooling reviews with selected vendors, ensuring tooling releases and bring-up is on schedule and parts are manufactured to specification and within cost goals.
  • PPAP sign off for all tools prior to release for volume production.
  • Define product assembly steps and coordinate development of any custom fixtures/test equipment for volume assembly with selected contract manufacturers.
  • Drive verification testing of prototypes and pre-production assemblies and product qualification to specification for volume production release.
  • Interface with CM's manufacturing and assembly teams (overseas) to ensure box-build assembly throughput rates and high reliability.

Requirements

  • Bachelor of Science in Mechanical Engineering.
  • 8+ years of experience with electronics assemblies and box builds for high-volume production.
  • 3+ years of experience with electronics packaging for outdoor products.

Preferred Skills and Experience

  • Masters of Science in Mechanical Engineering.
  • Highly experienced with design of electronics packaging for outdoor products and designing for RF Antennas/components.
  • Preferably experienced with GR-3108-CORE/487-CORE or equivalent.
  • Excellent CAD design (NX preferred) and analysis capabilities; FEA/structural analysis, Thermal simulation/analysis (CFD).
  • Demonstrated knowledge of thermal-reliability implications.
  • Experienced with mechanical design for low-loss RF radomes, and design for EMI/EMC compliance.
  • Deep experience and technical expertise in designing for multiple high-volume manufacturing techniques (sheet metal/die-casting, plastics injection molding, composites, finishes).
  • Extremely adept with Tolerance Analysis/GD&T for high-volume production.
  • In-depth experience with Design for Six Sigma, Production Part Approval Processes (PPAP), and highly experienced in statistical process controls.
  • Familiarity with product global regulatory certification and approvals desired.
  • Exceptional analytical and problem-solving skills.
  • Good planning and organizational skills with strong interpersonal and communication abilities.

Additional Requirements

  • Must be available to work extended hours and weekends as needed.

Estimated Salary Range: $120,000 - $180,000 per year.

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