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Quality Assurance Inspector
2 months ago
Zachry Group is seeking a highly skilled Quality Assurance Inspector to oversee and verify tests, samples, and inspection of raw, fabricated, and machined materials, assembled structures, and industrial processes for quality, deviations, or defects according to specifications. This position will be inspecting welds and welding processes.
Key Responsibilities:- Supervise and develop the Quality team to ensure adherence to quality standards and procedures.
- Provide documented training, including On-The-Job training, and administer examinations for QC Inspectors to ensure they possess the necessary skills and knowledge.
- Maintain training, qualification, and certification records for QC Inspectors to ensure compliance with regulatory requirements.
- Work with corporate to maintain the Quality Manual to meet the applicable ASME Code requirements.
- Prepare Training Outlines on Quality Manual revisions and applicable QA/QC subjects for all departments to ensure a comprehensive understanding of quality procedures.
- Prepare QC Checklists for each job that list the specific QC/NDE requirements required for the job to ensure accurate and thorough inspections.
- Control the distribution, disposition, and follow-up of internal NCR's including maintenance of the NCR Log and preparation of Corrective/Preventive Action Requests when applicable.
- Investigate Client Non-Conformance reports for cause and provide information to the Project Manager to ensure prompt resolution of quality issues.
- Maintain the Corrective/Preventative Action Request program for internal quality problems to ensure continuous improvement.
- Prepare for and supervise the annual quality reviews for the quality program to ensure compliance with regulatory requirements.
- Prepare for and supervise Client audits of the Quality Program to ensure a high level of quality and compliance.
- Maintain and control the distribution of the Shop Procedure Manual to ensure accurate and up-to-date procedures.
- Perform RT film interpretation as required to ensure accurate and thorough inspections.
- Review Filler Metal Mill Test Reports for Code and Contract compliance as applicable to ensure adherence to quality standards.
- Maintain and control the distribution of the Welding Procedure Specifications used in the facility to ensure accurate and up-to-date procedures.
- Supervise Welder Performance Qualification weld tests to ensure compliance with regulatory requirements.
- Document and maintain all Welder's Performance Qualification Records and provide copies to ZII San Antonio to ensure accurate and up-to-date records.
- Update, maintain, and distribute the welder qualification summary monthly to ensure accurate and up-to-date information.
- Maintain weld reject percentage report and input the data into the corporate report to ensure accurate and timely reporting.
- Provide Management with information on all welders with a weld reject rate >5% to ensure prompt resolution of quality issues.
- Provide ZII San Antonio with a PQR/WPS Request for the development and preparation of all new Welding Procedure Specifications required by Contract and the implementation for the use of improved welding equipment, consumables, or techniques.
- Supervise welding procedure qualification weld tests to ensure compliance with regulatory requirements.
- Assist the Shop Management Team in resolving production welding problems to ensure prompt resolution of quality issues.
- Initiate and supervise the welding of test coupons, and arrange for the testing of welding consumables when required to ensure accurate and thorough inspections.
- Prepare Filler Metal Application Lists for each job that requires non-standard filler metal test reports.
- Interface with all customer representatives, inspectors, 3rd party and ZII Quality personnel to ensure effective communication and collaboration.
- CWI certification or NACE certification.
- ASNT Level II in VT/PT/UTT is preferred.
- Must have extensive knowledge of multiple types of welding processes, and the materials used for each process.
- Must be a team player and have effective communication skills in dealing with co-workers, direct reports, and any other work-related contacts.
- Must have basic knowledge of the construction processes involved in heavy industrial construction.
- Must be able to use problem-solving skills and critical thinking to resolve and identify issues, including safety risks.
- Must be willing to follow all company directives and safety procedures.
- Experience with Microsoft Word, Excel, and PowerPoint.
- Current Zachry or Zachry ROF'ed employee.
- Former experience working with Zachry Industrial, Inc.
- Experience working as a welder on industrial construction projects.
- Employee will be required to adhere to large amounts of standing, walking, bending, squatting, and lifting.
- Will talk and hear to communicate.
- Will use arms and hands to signal, grab, hold, turn, push, pull objects, materials, controls, and tools with up to 70 ft-lbs. of pressure.
- May be required to lift, carry, and move up to 50lbs.
- Will work at heights, climb ladders and stairways, work off platforms and man lifts, and may occasionally work out on an open structure using the appropriate fall protection requirements.
- Must have good visual acuity and depth perception.
- Must be able to work outside in the changing weather conditions including in the heat, cold, rain, snow, and wind.
- Will be required to wear personal protective equipment (PPE) including but not limited to: hard hat, safety glasses/goggles, ear plugs/muffs, masks/respirators, safety vests, gloves, and leather work boots.
ZACHRY is dedicated to providing a Safe and Drug-Free work environment; and is an Equal Opportunity Employer.
