Instrumentation and Controls Technician

1 day ago

Janesville, Wisconsin, United States Evonik Industries Full time
Job Summary

This position is within the Care Solutions segment and has responsibility at the engineering department, which is a multi-user site mainly focused on the practice of alkoxylation and quaternization based process technologies.

Key Responsibilities
  • Install, configure, troubleshoot, and maintain the Emerson Delta V and SIS system for both infrastructure and application.
  • Utilize Emerson's AMS or HART communicator to work on instrumentation.
  • Install power carriers, I/O carriers, power supplies and power extenders, I/O cards and controllers.
  • Configure and troubleshoot controllers, I/O cards, modules SFCs (Sequential Function Charts), PLMs (Phase Logic Modules), EMs (Equipment Modules), and control modules, and DeltaV networks (AS-interface, Profibus DP, Serial Cards, Modbus and DeviceNet).
  • Review historian collection and event logs and alarm history.
  • Create and Modify DeltaV graphics, Gems and faceplates or detailed display.
  • Installation, configuration and troubleshooting of all instruments controlled or monitored by DeltaV.
  • Critical instrument inspection/calibration and associated documentation and tracking.
  • Troubleshooting and resolving process upsets.
Additional Responsibilities
  • Active ownership of short- and long-term issues that require engagement with external resources such as, Evonik IT, Emerson's Guardian support, or other manufacturer technical support, until resolution can be achieved.
  • Install, configure, troubleshoot, and maintain the site's, plant computer systems LAN, camera system and network, telephone system, front gate access system, facility internet WAN (working with remote IT and OT).
  • Troubleshoot any instrument or electrical system up to 480V plus information gathering in equipment, transformers, and switchgear on systems of 2300 V and 13,800 V.
  • Troubleshoot, install and/or repair VFDs configuration, and equipment used for: temperature, pneumatics, pressure, flow control loops, process computer systems, weigh cells, power distribution systems, circuit breakers, motor control circuits, heat trace, and other systems.
  • Assemble automation components such as valves, actuators, and limit switches.
  • Prepare material and cost estimates for work orders for both capital projects and maintenance.
  • Work with Maintenance Inventory Coordinator to order parts and ensure specifications of equipment are correct.
  • Manage smaller projects.
Requirements
  • Education: Associate degree in Electro-Mechanical Technology, Information Technology, or similar degree preferred.
  • Related Experience: 5+ years' experience as an instrument, controls, or computer technician within a manufacturing facility or equivalent experience.
  • Communication: Good listening skills to understand the need, issue, scope, and/or consequences of an issue.
  • A critical thinker with good verbal and written communication skills.
  • Special Training or Competence: Inherently inquisitive and tenacious.
  • General knowledge of equipment, instrumentation, piping, electrical and mechanical systems, Microsoft operating system, ethernet networking, and basic troubleshooting skills.
  • Forklift and man-lift operation can be trained after hiring.
  • Equipment/Software Skills: General use of Microsoft Office software.
  • Previous experience in AMS, DeltaV, ASi bus, Profibus, and variable frequency drive experience a plus.

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