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Reliability Supervisor

4 months ago

East Chicago, United States USG Corporation Full time

**Job Title**:Reliability Supervisor

**Role & Responsibilities**:

- Responsible for training, motivating, and maintaining a high level of safety for 2-3 Maintenance Planners, 2 Reliability Coordinators, and 2 Storekeepers. Maintains an efficient operation consistent with overall Company objectives in safety, quality, and cost goal achievement.
- Directs the centralized control of preventative maintenance for all plant equipment and facilities so that the Plant remains in good operating order, consistent with standards and with a minimum of mechanical downtime. Uses analytical data to improve the reliability process, develops maintenance strategies for all equipment, and performs life cycle cost analysis for new equipment.
- Responsible for ensuring compliance with USG’s Reliability Performance Model. Supports the administrative elements of the RPM Program including work order closing, RPM filing, storeroom cycle counts, energy usage monitoring, and PPM optimization. Ensures that affected employees receive training in the following areas: RPM Model; Reliability Focused Maintenance; Materials management; use of EAM; and failure investigation and reporting.
- Works closely with planners, PMC’s, and reliability support staff to develop long-term asset planning as well as assisting Production with daily planning and technical assistance. Initiates formal failure analysis for emergency and break-in work orders to determine the need for new or improved maintenance strategies (PPM procedures).
- Takes an active role in maintaining RPM Scorecard and regularly communicates key information to management including: KPI information; down day critique; continuous improvement efforts in equipment reliability; follow up status on emergency work; and provides recommendations to Production to assess equipment for PPM improvement.
- Responsible for leading the plant RPM Committee to identify areas of opportunity and corrective action required to achieve compliance with the Reliability Performance Model. Leads Reliability Action Teams during investigations to ensure physical, electrical, and mechanical asset health and reliability is maximized. Supports RPM Program Audits and oversees corrective action to ensure continuous improvement across all program requirements.
- Responsible for the development and implementation of best-in-class maintenance/reliability practices throughout the facility including selection of precision maintenance tooling, craftsperson training, and program development. Responsible for the coordination and implementation of assigned model safety program/s and other regulatory requirements.
- Responsible for assisting in the development and implementation of all plant major maintenance and capital improvement plans. Develops maintenance strategy and standards for vibration, alignment, lubrication, precision maintenance, bearing handling, etc.

**Qualifications & Requirements**:

- Applicants with degrees or advanced schooling preferred. Two to three years of relevant experience in equipment reliability practices. Strong understanding of the RPM program and the ability to enter data, navigate, and extract information from EAM.
- Motivator with a high level of organizational skills and the ability to effectively manage multiple projects and prioritize tasks.
- Strong leadership, communication (verbal and written), decision making, and employee relation skills within a diverse work environment.
- Knowledge of safety compliance programs with a strong emphasis on safety, quality, and housekeeping.
- Basic knowledge of predictive maintenance technologies that can be utilized to monitor conditions of equipment. Basic understanding of Root Cause Failure Analysis and Failure Modes and Effects Analysis to evaluate equipment failures and optimize preventative maintenance practices.

USG employees enjoy a number of benefit options for themselves and their families. These include two medical insurance options, as well as vision and dental coverage. The cost of these optional programs varies based on coverage level - employees generally pay 25% of the monthly premium cost, USG pays the rest. These coverage options are offered on the first day of employment with no waiting period.

Additionally, USG employees enjoy both a 401(k) Investment Plan with company match and a pension plan. Beyond these main features, employees may also choose from a number of additional programs like life insurance, accident insurance, legal insurance, even pet insurance, just to name a few. USG also offers Quarterly (hourly) / Annual (salary) bonus potential for all employees based on performance metrics tied to safety, quality, and productivity. USG also provides employees with paid time off and paid holidays.
- Since 1902, Chicago-based USG has been a leader in producing innovative, award-winning products and systems to build everything from major commercial developments and residential housing to home improvements. USG's employees ar