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Sr Motor Control Software Engineer

2 months ago

Hampton, United States Ingersoll Rand Full time

Ingersoll Rand is committed to achieving workforce diversity reflective of our communities. We are an equal opportunity employer. All qualified applicants will receive consideration for employment without regard to age, ancestry, color, family or medical care leave, gender identity or expression, genetic information, marital status, medical condition, national origin, physical or mental disability, political affiliation, protected veteran status, race, religion, sex (including pregnancy), sexual orientation, or any other characteristic protected by applicable laws, regulations and ordinances. 


 

Senior Motor Control Software Engineer

Work Location:  Hampton, NJ

 

About Us

Power Tools & Lifting business segment has the mission to provide durable and digitally enabled power tools and lifting solutions to enhance the productivity, quality, and safety of our customers' most challenging applications through industry leading technology and best-in-class support. PTL primarily serves the vehicle repair, vehicle assembly & industrial markets through channel partners.  We are passionate about new products and new technologies to serve these markets.

 

Job Summary

The Power Tools & Lifting segment of Ingersoll Rand has an opening for a Senior Motor Control Software Engineer located in Hampton, NJ. This role will have responsibility for Firmware/Software development, Power Electronics solutions and Motor Control and Sensors Design for a variety of products.  This position will support all Precision Fastening Tools and Controllers product production lines both at the IR assembly plans and at our supplier locations.  Ingersoll Rand views our engineering efforts not only as a driving force of our growth strategy, but also as a fundamental way we deliver on our commitment to our customers to Make Life Better. 
 

Responsibilities

  • Create detailed motor controls execution plans that align with program budget and schedule constraints
  • Develop front end engineering documentation such as block diagrams and control theories
  • Specify hardware solutions that meet product design specifications
  • Knowledge of motor control systems, including sensor feedback, slip-based control, closed-loop position, speed and torque control, and field-oriented control (FOC)
  • Proficiency in simulation and design software tools for electromagnetic, and thermal analysis, such as ANSYS Motor-CAD and Maxwell, COMSOL, Simcenter MotorSolve, SPEED, Altair FluxMotor, and MATLAB/Simulink including, but not limited to:
    • Calculation of magnetic circuits and flux paths to achieve the desired performance characteristics
    • Determination of the number of poles, slots, and winding configurations based on the application requirements
    • Optimization of the air gap, magnetic materials, and core geometry to maximize magnetic flux density and minimize losses
    • Evaluation of temperature distribution within the motor to prevent overheating and ensure thermal stability
    • Determination of cooling methods, such as natural convection, forced convection, depending on the application
    • Selection of materials for rotors, stators, and bearings to withstand mechanical and environmental stresses
    • Design of the motor windings to achieve the desired electromagnetic properties and minimize losses
    • Selection of insulation materials and systems to ensure electrical performance, reliability, and safety
    • Optimization of motor performance characteristics, including torque-speed curves, power factor, and power density.
  • Analog & digital sensor knowledge and integration
  • Awareness of various position and current sense methods and components including hall cells, encoders, and resolvers

Qualifications

  • Master or PhD degree in electrical engineering, computer engineering, mechatronic engineering, or equivalent degree with a focus on control systems
  • Minimum of 10 years in industrial motor controls development
  • Applicable knowledge of various digital communication protocols such as: SPI, I2C, RS485
  • Knowledge of process hazard analysis, SIL, and safety rated devices
  • Awareness of industry standards and regulations, such as IEC, NEMA, UL, or specific application standards for safety, performance, and environmental considerations
  • Awareness of EMC requirements relevant to the design of power converters
  • Develop test and diagnostics software to support bench testing
  • Review and evaluation of product design through informal and formal design reviews as well as through design verification test plans and reports.
  • Support manufacturing with product electronic troubleshooting
  • Testing and troubleshooting experience

Travel & Work Arrangements/Requirements

25 % travel as needed

 

Key Competencies

  • Good communication skills, both written and oral
  • Ability to work well both independently and as part of an integrated team
  • Candidate must be highly detailed oriented
  • Candidate must be able to handle multiple simultaneous projects and be able to coordinate closely with project managers to provide timely updates and prioritize work.
  • Self-motivated and goal-oriented individual.
  • Consistently acts in an ethical, open, honest, trustworthy, and truthful manner
  • Ability to learn new skills, technical knowledge, products, or industry.

Ingersoll Rand Inc. (NYSE:IR), driven by an entrepreneurial spirit and ownership mindset, is dedicated to helping make life better for our employees, customers and communities. Customers lean on us for our technology-driven excellence in mission-critical flow creation and industrial solutions across 40+ respected brands where our products and services excel in the most complex and harsh conditions. Our employees develop customers for life through their daily commitment to expertise, productivity and efficiency. For more information, visit www.IRCO.com.

PandoLogic. Keywords: Production Controller, Location: Hampton, NJ - 08827