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Senior Software Engineer for Motor Control Systems
2 months ago
Senior Software Engineer for Motor Control Systems
Location
Hampton, NJ
About Us
At Ingersoll Rand, we are dedicated to driving progress and innovation. Our reputation as a global leader in the industry reflects our commitment to delivering exceptional products and services. We believe that progress translates into tangible improvements that start with you.
Our Power Tools & Lifting division aims to provide robust and digitally advanced power tools and lifting solutions that enhance productivity, quality, and safety for our customers in challenging applications. We primarily cater to the vehicle repair, assembly, and industrial sectors through our channel partners, and we are passionate about developing new products and technologies to serve these markets.
Job Summary
We invite you to join our team in Hampton, NJ, as a Senior Software Engineer specializing in Motor Control Systems. In this pivotal role, you will spearhead Firmware and Software development, Power Electronics solutions, and Motor Control and Sensor Design across a wide array of products. Your contributions will support the production of our Precision Fastening Tools and Controllers, significantly impacting our assembly operations and supplier relationships. At Ingersoll Rand, we recognize that our engineering initiatives are crucial to our growth and our commitment to enhancing our customers' lives. This is an opportunity to be part of a dedicated team that values creativity and excellence.
Responsibilities
- Develop comprehensive motor control execution strategies that align with budgetary and scheduling constraints.
- Create front-end engineering documentation, including block diagrams and control theories.
- Specify hardware solutions that adhere to product design requirements.
- Demonstrate expertise in motor control systems, encompassing sensor feedback, slip-based control, closed-loop position, speed and torque control, and field-oriented control (FOC).
- Utilize simulation and design software tools for electromagnetic and thermal analysis, such as ANSYS Motor-CAD, Maxwell, COMSOL, Simcenter MotorSolve, SPEED, Altair FluxMotor, and MATLAB/Simulink, to:
- Calculate magnetic circuits and flux paths to achieve desired performance.
- Determine optimal pole, slot, and winding configurations based on application needs.
- Optimize air gap, magnetic materials, and core geometry to enhance magnetic flux density and minimize losses.
- Evaluate temperature distribution within motors to prevent overheating and ensure thermal stability.
- Identify cooling methods suitable for specific applications.
- Select materials for rotors, stators, and bearings to withstand mechanical and environmental stresses.
- Design motor windings to achieve desired electromagnetic properties and minimize losses.
- Choose insulation materials and systems to ensure electrical performance, reliability, and safety.
- Optimize motor performance characteristics, including torque-speed curves, power factor, and power density.
- Possess knowledge of analog and digital sensors and their integration.
- Understand various position and current sensing methods and components, including hall cells, encoders, and resolvers.
- Master's or PhD degree in electrical engineering, computer engineering, mechatronic engineering, or a related field with a focus on control systems.
- A minimum of 10 years of experience in industrial motor control development.
- Familiarity with various digital communication protocols such as SPI, I2C, and RS485.
- Knowledge of process hazard analysis, SIL, and safety-rated devices.
- Awareness of industry standards and regulations, including IEC, NEMA, UL, and specific application standards for safety, performance, and environmental considerations.
- Understanding of EMC requirements relevant to power converter design.
- Experience in developing test and diagnostics software to support bench testing.
- Participate in informal and formal design reviews and evaluate product designs through design verification test plans and reports.
- Assist manufacturing with electronic troubleshooting of products.
- Experience in testing and troubleshooting is essential.
- Position based onsite in Hampton, NJ.
- Willingness to travel up to 25% as needed.
- Must be a US Citizen or lawful Permanent Resident.
- Excellent communication skills, both written and verbal.
- Ability to work independently and collaboratively within an integrated team.
- Detail-oriented with strong organizational skills.
- Capable of managing multiple projects simultaneously and coordinating closely with project managers for timely updates and prioritization.
- Self-motivated and goal-oriented.
- Demonstrates ethical behavior and integrity in all interactions.
- Willingness to learn new skills, technical knowledge, products, or industry trends.
Ingersoll Rand provides a comprehensive benefits program to support your well-being, enabling you to excel at work and beyond.
- 401K with matching contributions up to 6%.
- Medical, dental, and vision plans.
- Paid vacation, holidays, and sick leave.
- Company-provided short-term and long-term disability, life insurance, and employee assistance programs.
- Ingersoll Rand stock options.
Ingersoll Rand Inc. (NYSE:IR) is dedicated to fostering workforce diversity that reflects our communities. We are an equal opportunity employer, and all qualified applicants will receive consideration for employment without regard to age, ancestry, color, family or medical care leave, gender identity or expression, genetic information, marital status, medical condition, national origin, physical or mental disability, political affiliation, protected veteran status, race, religion, sex (including pregnancy), sexual orientation, or any other characteristic protected by applicable laws, regulations, and ordinances.
