Die Cast Process and Tooling Engineer

3 weeks ago

Lake Forest, United States Dynacast Full time
Job DescriptionJob Description

SUMMARY

Dynacast, LLC is the global supplier of choice for precision engineered die-cast solutions, surpassing customer expectations through dedicated people and technology. We are the global leader in the precision die-casting of zinc, aluminum, and magnesium alloys with 23 manufacturing locations spanning 16 countries. Dynacast supplies major companies in a variety of industries including automotive, medical, consumer electronics, hardware, and telecommunications.

Aluminum Process Engineer will provide direction and training to the production team on die cast processes, process parameters, and improvements.

Aluminum Process Engineer reports directly to the Operations Manager. This position will monitor and improve processes for manufacturing output, manufacturing process changes and maximum work safety.

ESSENTIAL DUTIES AND RESPONSIBILITIES include the following. Other duties may be assigned.

  • Assists and directs die cast teams.
  • Monitors daily production and conducts troubleshooting.
  • Regularly collects data on die cast productivity rejects and machine efficiency.
  • Provides engineering support to all areas of manufacturing by establishing optimum die casting parameters and conditions, implementing product designs changes, developing process improvements, and providing engineered solutions to product and process problems.
  • Develops ad executes programs to improve productivity.
  • Reviews customer rejects, implements action to prevent recurrence, and meets with the customer to resolve problems if necessary.
  • Collects, reviews, and categorizes customer rejects.
  • Provides engineering support to die maintenance during die making, modification, and maintenance. Maintains die drawings to ensure that engineering revisions are reflected. Initiates and develops good working relationships with internal and external customers.
  • Ensures smooth start of production (SOP) on new products.
  • Participates in team working, information sharing, and continuous improvement programs.
  • Reviews thermal imaging, X-ray images, and CMM reports.
  • Maintains knowledge of flow analysis, overall die design, and principles of design.

EDUCATION and/or EXPERIENCE

  • Bachelor's degree in Engineering preferred or equivalent combination of education, training, and experience acceptable
  • 5+ years of high pressure die casting required; 10+ years of high pressure die casting preferred
  • A self-motivated individual with a strong background in die casting, aluminum casting an asset
  • Proficient skills in die cast process and die cast related processes, such as CNC machining, tumbling, thermos deburr, tapping, etc.
  • Proficient at troubleshooting die cast process problems
  • Proficient at troubleshooting die cast tooling issues
  • Ability to work with high level of accuracy and attention to detail
  • An understanding of good foundry process and metal handling
  • Background in true process engineering as it relates to high pressure casting
  • Knowledge and experience utilizing PQ2 and/or equivalent design software required
  • Analytical problem-solving methodology
  • Strong background in advanced quality planning and adherence to ISO quality system
  • Experience with continuous improvement, Lean, or Six Sigma a plus

We offer a competitive compensation and benefits package which includes:

-Medical Insurance

-Dental Insurance

-Vision Insurance

-Basic Short Term Disability Insurance and Long-Term Disability Insurance

-Basic Life with Accidental Death & Dismemberment (AD&D) insurance provided at no cost; additional life insurance can be purchased at an additional cost.

-401K with generous employer match

-Flexible Spending Account

-Wellness Program

-Sick Days, Vacations and Paid Holidays

If you are ready to take on a new challenge, we want to meet you. Come join a dynamic group of people and learn from industry leading experts...come build your future with Dynacast, LLC. To find out more about who we are, visit our website: www.dynacast.com.



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