Design Engineer

1 month ago

Wilton, Iowa, United States Cannondale Full time


For more than 50 years, Cannondale has been a leading innovator in the cycling world. As more riders of all ages and abilities get on the roads, trails, and streets than ever before, we're here to do the best work of our lives to push the greatest human-powered machine into the future each and every day. We're committed to building a diverse and inclusive workforce where every teammate can succeed as we inspire riders everywhere. Fueled by a free-thinking, always-game, got-your-back mentality, we ditched the rulebook and set forward on a path to make iconic bikes that simply work better. We look forward to the ride with you.


As a Design Engineer at Cannondale, you will be responsible for developing frames and components from concept to mass production using 3D modeling and simulation software. In this role, you will use knowledge of mechanical engineering to determine the ideal design, material, and manufacturing processes. You will have the opportunity to work closely with suppliers to bring tested products to market on time, in budget, while meeting the product specification brief. This is your chance to help Cannondale create the perfect ride **This role is based in our Wilton, CT office and we work in a hybrid environment in the office Tuesday-Thursday, working from home on Mondays and Fridays.

How You'll Make an Impact:

  • Work collaboratively with Industrial Design, Product Management, Quality, Manufacturing Engineering, Project Management, and suppliers to meet time, quality, and budget commitments.
  • Design composite and alloy bicycle frames and components using 3D modeling software.
  • Employ the use of lightweight alloy, plastic, and composite materials and manufacturing processes in applications pertaining to bicycle component design.
  • Create 2D drawings with proper inspection dimensions and geometric dimensioning and tolerancing (GD&T).
  • Determine the ideal manufacturing process to meet quality standards, price targets and timelines.
  • Create qualification test plans that meet international, legal, and CSG standards; troubleshoot testing failures and modify designs accordingly.
  • Use computational analysis tools (FEA) to refine and optimize engineering design to ensure testing success while pushing the boundaries on lightweight design and performance.
  • Perform research as needed to support new, innovative designs and/or processes.
  • Design and develop proof-of-concepts and prototypes.
  • Travel as needed to support product development and testing.
  • Follow internal controls and company policies as set by company and job function.

What You Bring to the Table:

  • Degree in Mechanical or Aerospace engineering.
  • 2+ years' experience engineering consumer product.
  • Experience with tube forming processes, forging, gravity casting, plastic injection molding.
  • Strong mechanical aptitude to solve complex packaging, assembly, and mechanism problems.
  • Superior knowledge of bicycle products and their assembly.
  • Fluency in 2D and 3D design software with strong surfacing ability.
  • Finite Element Analysis skills to analyze Aluminum structures and assemblies.
  • High level of self-motivation and ability to handle several concurrent projects.
  • Excellent communication skills and problem-solving abilities.
  • Work in versatile international teams.
  • Ability to drive a company vehicle for transport of employees and equipment to off-site locations.
  • English language skills.
  • Passionate cyclist.
  • No travel restrictions with the ability to travel internationally.

What we offer:

  • Comprehensive Medical/Prescription/Dental/Vision plans
  • Hybrid work environment
  • Generous Paid Time Off Programs
  • Life & Disability Insurance
  • FSA/HSA/Dependent Care FSA
  • 401k and company match
  • Commuter Incentive Program
  • Volunteer Time Off
  • Voluntary benefits (critical illness, accident, and hospital indemnity insurances)
  • Great discounts on company products
  • Employee Wellness Program
  • EAP benefit
  • Parental Leave program
  • Access to group home and auto insurance
  • A mix of casual yet professional culture

Want a closer look into what it's like to Come Ride With Us? Explore more of Cannondale on Instagram and LinkedIn.

About the organization

As a proud member of the Pon Holdings family, Cannondale benefits from the strong foundation and extensive network of one of the Netherlands' largest family-owned businesses, as well as the largest bike portfolio in the world: Pon.Bike, including brands like Gazelle, Santa Cruz, Cervélo, Kalkhoff, Focus, Urban Arrow, Veloretti and Swapfiets. Being a part of Cannondale means being part of a dynamic and forward-thinking organization backed by the strength and stability of Pon Holdings.

Don't meet every single requirement? Studies have shown that women and people of color are less likely to apply to jobs unless they meet every single qualification. At Cannondale we are dedicated to building a diverse, inclusive, and authentic workplace, so if you're excited about this role but your past experience doesn't align perfectly with every qualification in the job description, regardless of your gender or race, we encourage you to apply anyway. You may be just the right candidate for this or other roles.

We are an Equal Opportunity Employer. All persons shall have the opportunity to be considered for employment without regard to their race, color, religion, national origin, ancestry, alienage or citizenship status, age, sex, sexual orientation, gender, gender identity, gender expression, marital status, disability, military service and veteran status, pregnancy, childbirth, and related medical conditions, or any other characteristic protected by applicable federal, state or local laws. For additional information, please click here. We will endeavor to make a reasonable accommodation for the known physical or mental limitations of a qualified applicant with a disability unless the accommodation would impose an undue hardship on the operation of our business. If you believe you require such assistance to apply for a role with or participate in the hiring process with the Company, please let us know.

To learn more about our privacy policy, please click here: Privacy Policy | Cannondale (English)

An applicant's personal information will be shared in accordance with our privacy policy; by applying for a position, you are accepting the terms of our policy.

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