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Manufacturing Quality Engineer
1 month ago
Position Description:
- Respond to production issues resulting from incoming quality issues.
- Issue Quality Concern (QR) to the responsible supplier.
- Work with the supplier to follow the 8D process
- Achieve containment and get certified parts for production to build with.
- Achieve interim and permanent correct actions.
- Track open issues & communicate to the Quality, Engineering & Production teams.
- Work with Quality, Engineering & Production to solve open quality issues at VO & in the field.
- Set up Quality Operating system and APQP reviews with program new tooled parts suppliers.
- Hold periodic verification reviews with new tooled parts suppliers.
- Potential visit supplier sites for QOS verification and initial part runs.
- Work with MP&L Change Control on incoming part changes.
- Review Birth History on engines with quality issues and report our findings to the team.
- Work with suppliers
- Weekly review of open items & G8D's for launches specific parts.
- Review special build engines on the dock and aid in the shipment prep (review, inspections, etc.) to VO (placards, tags, etc.).
- Communicate engine ID and associated shipment information to VO plant.
- Manage/track I4 and V6 Dock Campaigns, dock audits and rework planning to reduce the number of unusable inventories.
- Make sure Campaigned items are grouped, identified and have a work plan associated with them.
- Work extended hours and weekends to support production requirements
Skills Required:
- Quality manufacturing experience preferred
- Ability to work independently with limited supervision
- Strong organizational and administrative skills
- Ability to multi-task
- Strong problem-solving skills
Skills Preferred:
- Knowledge of Engine architecture / function
- Strong Written and verbal communication skills
- Strong Interpersonal skills. Customer focus
- 6 Sigma Green belt or Black belt
- Knowledge / Experience in use of Ford Quality Operating System and supporting applications:
- 8D
- QR2 system for generating supplier concerns
- CMMS
- eSRS
- QLS-CM
- QWX
- ECB
- BSAQ
Experience Required:
- Quality experience
- Knowledge of Lean Manufacturing principles
- Knowledge of constraint management principles
- Microsoft Office knowledge (Word/Excel/Outlook)
Education Required:
- High School Diploma
- Bachelor of Science / Bachelor of Arts degree is preferred.
Additional Information:
- Occasional travel to local suppliers is required. Candidates should be prepared to give specific examples of issues they have had at work/school and the detailed steps of what they have taken to find the problem, come up with a solution, and implement it. Also, provide details that show their engineering skills and problem-solving thought process.
