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Mechanical Design Engineer

1 month ago


Marietta, United States Terra Sonic International Full time
The Manufacturing Engineer provides expertise and technical support to machining, fabrication, and assembly teams. In addition to developing robust processes for new products, this position will deploy structured problem-solving methodologies to improve productivity, cost, quality, and delivery objectives for current products. This position requires a wide range of skills that include, but are not limited to; helping machinists reduce set-up and throughput times, documenting repeatable fabrication processes, developing efficient work cell layouts, evaluating supply partners, formalizing quality systems, and maintaining critical parameters in an ERP system.

Responsibilities

Develop world-class machining, fabrication, and assembly process to support our industry-leading products
Lead change in manufacturing methods by collaborating with coworkers and suppliers to identify achievable gains in quality, cost, and speed
Create product routings, bills of materials, and time standards in the ERP system
Harvest data stored in the ERP system to identify strengths and weaknesses, then chart a path for improvement
Identify opportunities where capital investment will reduce supply risk, manufacturing costs, improve quality, customer satisfaction, etc.
Conduct a feasibility study and/or compile facts to support the proposal
Formalize investment recommendations and document firm financial benefits
Manage the project to achieve the prescribed benefits
Create/maintain work instructions, control plans, and similar process documentation
Promote continuous improvement and the elimination of waste in every aspect of work
Ensure safety and quality is engineered into every step of manufacturing and testing processes
Collaborate with design engineers and procurement personnel to optimize value added by supply partners
Test new components, assist with approving new suppliers, and improve supplier quality shortcomings

Education and Experience

Prior use of structured process improvement concepts, formal Lean and/or Six Sigma training
A history of applying quality principles to control production processes; statistical analysis, auditing, PFMEA, calibration systems, selection of measurement instruments, corrective actions, etc.
Proficiency with ERP systems and MS Office products
Practical knowledge of automation systems
Five or more years hands-on experience in developing new and improving existing machining, fabrication, and assembly processes
Associate's degree or higher in a technical discipline, or
Equivalent combination of education and experience