Senior Mechanical Design Engineer Powertrain Packaging

2 weeks ago

California USA, United States Supernal Full time
About Supernal

Supernal is an Advanced Air Mobility (AAM) company that's developing an electric vertical take-off and landing (eVTOL) vehicle and the ground-to-air ecosystem to support the emerging industry. Our mission is to create a sustainable, integrated, and human-centered ecosystem that meets the high level of safety and reliability in today's air transportation system.

Job Summary

We are seeking a highly skilled Senior Mechanical Design Engineer to join our Powertrain Systems team. As a key member of our team, you will be responsible for designing, prototyping, and integrating high-voltage components and cables, and high-voltage systems in electrified aircrafts. You will work closely with cross-functional teams to develop and implement innovative solutions that meet our product requirements.

Key Responsibilities
  • Drive mechanical design of electrical components, interconnects, and electromechanical subsystem designs from conceptual and requirements development through production
  • Package high-voltage electrical cables in an aircraft environment
  • Select, prove, and implement the application of existing technologies to internal product development and develop new technologies to improve product metrics
  • Provide technical expertise and mentorship to the team in electronics packaging and mechanical design of electronic components
  • Define specifications pertaining to electronic components
  • Perform fundamental prototyping, testing, and analysis tasks and aid with advanced analysis and validation testing
  • Identify the root cause of issues in prototype, validation, and production stages and find solutions
  • Communicate work progress to department leadership through written and live updates
  • Collaborate with teams at Supernal sites and meet with suppliers for technology development, process validation, and issue resolution
  • Build relationships with critical multi-functional teams in electrical design, testing, safety, abuse, manufacturing, systems, certification, and airframes
  • Work with our supplier(s) on releasing components, resolving issues, and ensuring production
  • Partner with PMO organization to implement build plan
  • Up to 10% of domestic and international travel
Requirements
  • Bachelor's degree in mechanical engineering or relevant engineering field required; Degrees in both mechanical and electrical engineering preferred
  • Minimum of five (5) years of experience in mechanical packaging, electrical component, harnesses, and subsystem mechanical design
  • Experience designing electronic components: wire harnesses, cable, BUS Bar, connectors, flex printed circuit boards, shielding, twisting, etc.
  • Experience designing for volume assembly, including manual and automated processes
  • Ability to package electronics to achieve mass, thermal performance, sealing requirements, electrical grounding behavior, mechanical durability
  • Knowledge of mechanical design fundamentals, electronic component materials, metallurgy, plating, interconnects, composites, harnesses, connectors, construction, thermal interface materials, dielectric materials, sealing methods
  • Ability to translate product requirements into system and subsystem requirements
  • Ability to translate subsystem requirements to part requirements and develop test plans to validate requirement achievement
  • Proficiency in CATIA or similar 3D modeling system and at least one battery system modeling/simulation tool suite
  • Excellent verbal and written communication skills
  • Proactive delivery of communication and follow up
  • Excellent organizational skills and attention to detail
  • Must have the ability to independently prioritize and accomplish work within time constraints
  • Proficiency with MS Office Suite
Preferred Qualifications
  • Experience in HV system & HV battery component design preferred
  • Experience in Simens Capital SW and aerospace preferred

Base pay offered may vary depending on skills, experience, job-related knowledge and location. This position is also eligible for a bonus as part of total compensation.

The pay range for this position is: $180,100—$218,300 USD

Click HERE or visit: to view our benefits

Any offer of employment is conditioned upon the successful completion of a background check. We are an equal opportunity employer and value diversity at our company. We do not discriminate on the basis of race, religion, color, national origin, citizenship, sex, gender, gender expression, sexual orientation, age, marital status, veteran status, disability status or any other category or class protected under applicable federal, state or local law. Individuals with disabilities may request a reasonable accommodation to participate in the job application or interview process, to perform essential job functions, and to receive other benefits and privileges of employment. Please contact us to request accommodation at: ta-

This position may include access to certain technology and/or software source code subject to U.S. export controls laws and regulations. If an export authorization from an applicable US regulatory agency is required in connection with your employment, your employment is contingent upon Supernal's receipt of such regulatory authorization(s) and your continued compliance with all conditions and limitations pursuant to such authorization(s).

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