Foundry Simulation Engineer

2 weeks ago


Decatur, Illinois, United States Mueller Water Products Full time

Mueller Water Products, a prominent manufacturer in the flow control sector for water and gas distribution, is seeking a Casting Simulation Engineer.

The Casting Simulation Engineer will collaborate with a team of experts to leverage casting simulation techniques aimed at enhancing gating and feeding designs for various cast components. This role is pivotal in improving yield rates in the foundry while ensuring high standards of casting quality and adhering to design-for-manufacturing principles.

Key Responsibilities:

  • Conducts pre and post-analysis of solid models within a casting simulation framework.
  • Designs gating and riser systems, as well as chills, to achieve superior casting quality.
  • Collaborates closely with metallurgists and tooling engineers to resolve technical challenges in the foundry.
  • Engages in CAD modeling and provides rigging geometry for tooling engineers.
  • Ensures designs are quality-focused, considering cost, weight, reliability, and manufacturability.
  • Utilizes 3D scanning technology to reverse engineer existing tooling and suggests rigging modifications to enhance casting performance.
  • Possesses a comprehensive understanding of the company's products to optimize casting designs.
  • Demonstrates the ability to work autonomously with minimal oversight while also functioning effectively within a team on larger projects.
  • Applies knowledge of GD&T practices for component design and specifications.
  • Employs Microsoft Excel for calculations and other Microsoft Office tools for effective communication and presentations.
  • Maintains a thorough understanding of the company's manufacturing processes to evaluate the strengths and weaknesses of design concepts from a manufacturability perspective.
Qualifications:
  • Bachelor's degree in Mechanical Engineering or a related technical field.
  • Experience or education in 3-D CAD.
  • A minimum of one year of experience in the engineering domain.
  • Familiarity with solid modeling, scanning software, and FEA analysis is advantageous.
  • Proficient in 3D CAD software such as Creo or Solidworks.
Benefits:
  • Comprehensive Medical, Dental & Vision Insurance.
  • 401(k) Retirement Plan with company matching.
  • Generous Paid Time Off.
  • Tuition Reimbursement Program.
  • Referral Bonuses.
  • Additional Benefits Available.
We are committed to equal opportunity employment. All qualified candidates will be considered for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, veteran status, or any other category protected by law.

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