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Structures Engineer

2 months ago


San Bernardino, California, United States ASRC Federal Full time

ASRC Federal Systems Solutions (AFSS) is in search of a dedicated Structures Engineer to contribute to the Rocket System Launch Program Mission Assurance (RSLP MA) contract for the U.S. Space Force.

The selected candidate will engage in mission assurance and independent verification and validation (IV&V) of launch service contractor (LSC) analyses at our Engineering Center. This center accommodates a diverse team of propulsion, structures, fluid mechanics, software, controls, and avionics engineers supporting a program that facilitates rapid access to space for various government clients. Collaboration with multiple launch vehicle contractors across the nation is essential for performing systems engineering and IV&V of their launch vehicles.

This position entails:

  • Evaluating and estimating loads for launch vehicle flight and mechanical ground support equipment.
  • Assessing the mechanical design of vehicle components, subsystems, and handling equipment.
  • Conducting load and mechanical stress analysis.
  • Overseeing proof load and flight acceptance load testing.
  • Processing, analyzing, and visualizing coupled loads and bending modes analysis.
  • Reviewing requirements and tailoring analyses performed by launch vehicle contractors.
  • Supporting hardware acceptance and pedigree reviews.
  • Producing comprehensive analysis reports of test and post-flight data.
  • Presenting analysis and predictions to a technical audience in both formal and informal settings.

This role requires collaboration with a multi-disciplinary team conducting independent validation and verification (IV&V) on rocket launch vehicles to support launch programs on a demanding schedule.

Travel may be necessary to support launch vehicle provider facilities.

Qualifications:

  • A BS degree in Mechanical Engineering, Aerospace Engineering, Engineering Physics, or a related field with five years of relevant industry experience, or three years with a MS degree from an ABET-accredited institution.
  • Extensive experience in structural analysis (both closed form and utilizing finite element tools) under static and dynamic loading conditions.
  • Proficiency in strain gauge application and data evaluation using Matlab, NumPy/SciPy.
  • Strong grasp of mechanical design principles and structural analysis, including pressurized systems, modal analysis, and discrete Fourier transform (DFT) frequency domain methods.
  • Solid understanding of structural mechanics, encompassing non-linear stress/strain curves, fatigue and fracture analysis, and thermal stress effects.
  • A foundational understanding of various engineering disciplines, including aero fluids, dynamics, propulsion, GN&C, and avionics, along with a willingness to learn on the job.
  • Practical experience in an engineering environment, including standard processes for evaluating engineering change proposals and supporting Design Reviews (SRR/PDR/CDR).
  • A strong work ethic and self-motivation to acquire new tools and techniques in other technical areas.
  • The ability to obtain a DoD SECRET or TOP SECRET clearance is essential.

Desired Skills:

  • Familiarity with relevant military and industry standards, including MIL-STD-1540/SMC-S-016, AIAA S-110, AIAA S-114, SMC-S-013, AS9100.
  • Experience in conducting structural and modal testing of space launch vehicle components, subsystems, and payloads, including evaluating test setups and troubleshooting test issues.
  • Experience in anomaly/failure analysis utilizing fault trees, failure modes and effects analysis, and statistical failure estimation.
  • Proficient in developing, documenting, and enhancing robust data processing and analysis tools using Python, Matlab, C, Fortran, or other programming languages.

ASRC Federal and its subsidiaries are Equal Opportunity / Affirmative Action employers. All qualified applicants will receive consideration for employment without regard to race, gender, color, age, sexual orientation, gender identification, national origin, religion, marital status, ancestry, citizenship, disability, protected veteran status, or any other factor prohibited by applicable law.