Lean Manufacturing Specialist

2 weeks ago


Blythewood, South Carolina, United States Pure Power Technologies Inc Full time
Job Title: Lean Engineer

At Pure Power Technologies Inc, we are seeking a highly skilled Lean Engineer to drive continuous improvement initiatives across our automotive manufacturing plant. As a key member of our operations team, you will be responsible for implementing Lean methodologies to streamline processes, reduce waste, and enhance overall productivity.

Key Responsibilities:
  • Lean Implementation: Lead the deployment of Lean manufacturing principles, including 5S, Kaizen, Value Stream Mapping (VSM), and Just-in-Time (JIT) across the plant.
  • Continuous Improvement: Identify and prioritize improvement opportunities, develop action plans, and lead cross-functional teams to implement solutions that reduce waste, improve quality, and increase efficiency.
  • Process Optimization: Analyze current manufacturing processes, identify bottlenecks, and recommend changes to improve production flow, reduce cycle times, and enhance overall efficiency.
  • Training & Development: Train and mentor plant staff at all levels on Lean tools and concepts, fostering a culture of continuous improvement.
  • Project Management: Manage multiple Lean projects simultaneously, ensuring that all initiatives are completed on time, within scope, and within budget.
  • Performance Metrics: Develop and track key performance indicators (KPIs) related to Lean initiatives, reporting progress to senior management and making adjustments as needed to meet plant goals.
  • Collaboration: Work closely with production, quality, maintenance, and other departments to ensure that Lean initiatives are aligned with overall plant objectives and that changes are sustainable.
  • Problem-Solving: Lead root cause analysis and problem-solving activities to address production issues and implement corrective actions.
  • Cost Reduction: Identify cost-saving opportunities through process improvements, material usage reduction, and labor efficiency, and drive initiatives to achieve financial targets.
  • Compliance & Safety: Ensure that all Lean initiatives comply with company policies, industry standards, and safety regulations.
Requirements:
  • Education: Bachelor's degree in Industrial Engineering, Mechanical Engineering, Manufacturing Engineering, or a related field. Lean Six Sigma Green Belt or Black Belt certification is preferred.
  • Experience: Minimum of 5-7 years of experience in a manufacturing environment, with a strong focus on Lean implementation and continuous improvement, preferably in the automotive industry.
  • Skills:
  • Proficiency in Lean manufacturing tools and techniques (e.g., 5S, Kaizen, VSM, JIT).
  • Strong analytical and problem-solving skills.
  • Excellent project management skills with the ability to manage multiple initiatives simultaneously.
  • Effective communication and leadership skills, with the ability to influence and motivate teams.
  • Proficiency in data analysis software and tools (e.g., Excel, Minitab).
  • Knowledge of automotive manufacturing processes and industry standards.
Working Conditions:
  • This position is primarily based in a plant environment with exposure to manufacturing equipment, noise, and temperature variations.
  • Occasional travel may be required to other facilities or for training purposes.


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