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Senior Production Engineer

2 months ago


Burlington, Vermont, United States DSJ Global Full time

DSJ Global is looking for an experienced Senior Manufacturing Engineer to enhance operational efficiency, promote continuous improvement, and maintain exceptional quality and safety standards within a prominent firearms manufacturing organization. In this pivotal role, you will oversee intricate engineering initiatives and work closely with diverse teams to innovate and apply cutting-edge manufacturing methodologies and technologies.

Key Responsibilities:

  • Utilize 2D and 3D CAD software (SolidWorks) to design and modify tools and gauges.
  • Create CNC programs through CAM software, converting engineering designs and CAD models into detailed technical specifications.
  • Refine machining operations by selecting optimal strategies, toolpaths, cutting parameters, and tooling.
  • Develop and enhance tooling, fixtures, and workholding solutions for CNC machining tasks.
  • Design, implement, and optimize manufacturing workflows for both machining and assembly processes.
  • Establish and maintain process documentation, including work instructions, process flow diagrams, and control plans.
  • Conduct time studies and workflow assessments to identify opportunities for process enhancements and cost savings.
  • Provide technical assistance to production teams to troubleshoot and resolve manufacturing challenges.
  • Collaborate with maintenance teams to ensure peak performance of machinery and equipment.
  • Perform root cause analysis and implement corrective measures to resolve quality concerns.
  • Work alongside the Quality Department to develop and execute quality control strategies.
  • Engage with Design teams to ensure the manufacturability of new products.
  • Conduct pilot runs and validate processes to ensure readiness for production transition.
  • Lead engineering projects from inception to execution, ensuring adherence to timelines and budget constraints.
  • Stay abreast of advancements in manufacturing technologies, including CNC machining, robotics, automation, and additive manufacturing.
  • Exhibit a comprehensive understanding of firearms safety protocols.
  • Coordinate with vendors and suppliers to acquire necessary equipment and materials.
  • Assist the Manufacturing Manager in strategic planning and decision-making processes.
  • Conduct risk assessments and implement safety enhancements to mitigate hazards.

Required Qualifications and Skills:

  • Bachelor's Degree in Engineering.
  • A minimum of 10 years of experience in a manufacturing engineering capacity.
  • Demonstrated success in leading engineering projects and implementing process improvements.
  • Strong grasp of machining processes, assembly methods, and manufacturing principles.
  • Proficiency in CAD/CAM software (e.g., SolidWorks, HSM, Edgecam).
  • Familiarity with firearms production, tooling, and gauges.
  • Solid understanding of drafting standards and tolerances.
  • Experience with inspection tools and equipment.
  • Ability to thrive in a fast-paced, dynamic environment and adapt to shifting priorities.
  • General computer skills and proficiency with the Microsoft Office Suite.
  • Commitment to following all established environmental safety protocols as mandated by OSHA and relevant agencies.
  • Excellent verbal and written communication skills, with the capability to effectively collaborate with team members across all levels.