Lead Engineer for HVAC Controls Testing

2 weeks ago


Auburn Hills, Michigan, United States Capgemini Full time

Job Description:


We are seeking a skilled HVAC Controls System Validation and Root Cause Engineer to spearhead the validation efforts for HVAC software within automotive vehicle programs, focusing on Automatic and Manual Temperature Control, as well as overall climate control comfort logic.


Key Responsibilities:
  • Develop and implement comprehensive HVAC controls validation and testing strategies.
  • Document identified issues and conduct follow-up testing to verify corrective measures.
  • Facilitate the sharing of insights and lessons learned across global validation teams.
  • Drive continuous improvement initiatives for validation methodologies.
  • Lead root cause analysis and resolution of systemic and interface issues at assembly plants, including the establishment of diagnostic trouble codes and addressing HVAC quality concerns related to controls logic, calibrations, or CAN communication.

Required Skills:
  • Bachelor's degree or equivalent experience in Mechanical, Electrical, or Computer Engineering from an accredited institution.
  • Minimum of 5 years of experience in embedded controls hardware-in-the-loop (HIL) validation or vehicle-level validation of ECUs, focusing on functional performance and CAN/LIN bus communications.
  • Proficient knowledge of CAN/LIN bus systems and circuit analysis.
  • Experience with tools such as Matlab/Simulink/Statflow and/or Vector CANoe, CANape, or CAPL scripting.
  • Ability to diagnose HVAC control issues in both development and production phases.
  • Strong understanding of Microcontrollers and ECU hardware design, along with familiarity with BUS tools, oscilloscopes, and other testing equipment.
  • Exceptional leadership, organizational, and communication skills.

Preferred Skills:
  • Experience with Design Failure Mode & Effects Analysis (DFMEA), Design Verification Plan & Report (DVP&R), control plans, and agile software development methodologies.
  • Familiarity with proactive quality tools (Design for Six Sigma) and reactive quality tools (Kepner-Tregoe / Shainin).

About Capgemini Engineering:


As a global leader in engineering and R&D services, Capgemini Engineering merges extensive industry expertise with cutting-edge digital and software technologies to facilitate the integration of physical and digital realms.

With a workforce of over 55,000 engineers and scientists across more than 30 countries, we serve diverse sectors including Automotive, Aerospace, Defense, Energy, and Life Sciences.

Capgemini Engineering is part of the Capgemini Group, a trusted partner for businesses seeking to transform and manage their operations through technology.

Our commitment to diversity and inclusion drives our purpose of harnessing human energy through technology for a sustainable future.



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