Manufacturing Engineer

21 hours ago

Franklin, Georgia, United States JAC Products Full time
Job Summary

We are seeking a highly skilled Manufacturing Engineer to join our team at JAC Products. As a key member of our manufacturing team, you will be responsible for supporting business unit team members in problem-solving, lean and continuous improvement activities, and process development.

Key Responsibilities
  1. Ensure all manufacturing engineering activities are carried out in a safe manner and address any unsafe practices.
  2. Support and understand the JAC Products Development System (JPDS) and overall launch responsibility, completing on-time deliverables and supporting JPDS program gate reviews.
  3. Verify BOMs for parts manufactured on assigned manufacturing cells are accurate and contain proper quantities and weights.
  4. Support the development of packaging and ensure BOMs & packaging instructions are accurate and correct.
  5. Prepare project cost estimates, budgets, returns on investments (ROIs), and capital asset requests (CARs) as required.
  6. Work with launch managers, facility tooling, and equipment suppliers to develop and build assembly fixtures, assembly aids, or other equipment needed in developing manufacturing cells.
  7. Ensure work cells are set up properly and contain the required equipment and information to produce products at the assigned run-rate and to the required specifications.
  8. Lead the creation and maintenance of specific process work instructions, partnering with business unit counterparts to ensure accuracy of process.
  9. Participate in quality stand-downs for customer concerns, using problem-solving tools to identify root causes and support teams in implementing permanent corrective actions.
  10. Responsible for information boards and tracking daily and monthly metrics on each cell, including scrap, downtime, change-over, repair/FTY, and labor efficiency.
  11. Responsible for creating and updating job books for each part number on their assigned cell.
  12. Lead and support productivity-enhancing and cost-reducing activities in reducing scrap, downtime reductions, changeover reductions, efficiency improvements, and improvements in repairs/FTY.
  13. Drive improvements through the JAC Products Performance System (JPPS) and implement lean manufacturing concepts on assigned cells, involving operators, maintenance, and tooling personnel in cell improvements.
  14. Implement engineering changes for assigned manufacturing cells, ensuring all BOMs and routers are aligned to the change, verifying material quantity and weights, and updating all work cell information.
  15. Assist in audits of the quality management system of their assigned cells, including compliance to existing work instructions, processes, and forms.
  16. Responsible for training business unit team members and operators on safety devices, manufacturing build process, standard work, process flow diagrams (PFD), PFMEA, work instructions, problem-solving techniques, cell layout, information boards, and charting cell metrics.
  17. Interface with suppliers as needed on processes, productivity, and product improvements.
Requirements
  • Advanced technical knowledge of relevant manufacturing processes, including injection molding, extrusion, fabrication, metal roll-forming, and heat treat.
  • Advanced knowledge of manufacturing process design and work cell layout.
  • Advanced knowledge and practical application of problem-solving/process improvement analysis, tools, and techniques.
  • Knowledge of datum structure and design for manufacturing.
  • Strong working knowledge of lean manufacturing concepts and standard work.
  • Basic computer skills, including PC knowledge and current technology software familiarity.
  • Excellent communication skills - both written and oral.
Preferred Education Requirements

Note: Possession of a high school diploma or general education degree (GED) is required for all new hires in all positions.

  • Bachelor's degree in engineering or the equivalent/relevant technical experience is required.
Preferred Experience
  • Three or more years' experience in the relevant manufacturing process(s).
  • Practical, successful experience in work-cell layout.
  • Practical, successful experience in the development of standard work.
  • Successful product launch/production start-up experience, including all documentation, testing, data collection, and reporting.
  • Experience leading the PPAP process to successful conclusion.
  • Experience leading cost savings and performance improvement initiatives within the manufacturing environment.
Physical Requirements/Work Environment

The work environment characteristics and physical demands described here are representative of those an employee encounters while performing the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

  • Ability to regularly stand or walk for long periods of time.
  • Ability to travel (air and ground).
  • Ability to regularly lift and/or move up to ten (10) pounds, frequently lift and/or move up to twenty-five (25) pounds, and occasionally lift up to fifty (50) pounds.
  • While performing the duties of this job, the employee is regularly exposed to vibration, repetitive motion, bending, lifting, twisting, crouching, reaching, pushing, and/or pulling.

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