Process Development Engineer

2 hours ago

Franklin Springs, Georgia, United States Berry Global Full time
Job Title: Process Engineer

At Berry Global, we are committed to creating innovative packaging and engineered products that make life better for people and the planet. As a Process Engineer, you will play a critical role in driving process improvements and ensuring the highest quality products.

Key Responsibilities:
  • Collaborate with the Technical Team to introduce new mold designs, tooling, and processes that meet or exceed customer expectations.
  • Develop scientifically based processes and generate documentation to ensure run consistency of quality and efficiency.
  • Provide engineering feedback on new designs to ensure process capability and review and testing of new materials.
  • Participate in mold design reviews prior to mold build.
  • Provide technical support to manufacturing for capability issues, technical improvements, and daily processing activities.
  • Lead and/or participate in cross-functional teams to help achieve operational goals.
  • Provide oversight and guidance to Molding Technicians and production mechanics.
  • Train employees, provide feedback on performance, assign and direct work as needed.
  • Support injection blow molding process control and capability using scientific molding principles.
  • Drive molding process improvements to include cycle time efficiencies, cavitation, scrap reduction, and establishment of optimal processing parameters.
  • Provide technical support for new tooling qualifications and process capability studies.
  • Support process improvement, reduction of downtime, cost reduction, and corrective action teams.
  • Assist in the set-up, repair, and troubleshooting of Injection Blow Molding equipment.
  • Support Company Safety, Quality, and Productivity goals.
Requirements:
  • B.S. Degree in Mechanical, Industrial, or Plastics Engineering and 3+ years related experience; or equivalent combination of education and experience.
  • Comprehensive knowledge of plastic injection blow molding process, machines, and resins utilizing PP, HDPE, PS, Nylon, PC.
  • Familiar with Hot Runner designs.
  • Knowledge and application of scientific molding principals.
  • Strong mechanical aptitude and troubleshooting skills.
  • Knowledge of automation, robots, and vision systems.
  • Ability to define problems, collect data, establish facts and draw valid conclusions.
  • Ability to read, analyze, and interpret professional journals, scientific and technical journals and procedures.
  • Ability to effectively present information and respond to questions from employees, management, and customers.
  • Proficiency with MS Office, database applications, e-mail and internet research.
  • Excellent communication skills and demonstrated leadership ability.
  • Data and statistical analysis skills (Excel, R, Minitab, etc.).
  • Must be able to multi-task in a fast-paced production environment.
  • Capable of physical mobility including walking, sitting, bending, twisting, standing, pushing, pulling and lifting (up to 50 pounds periodically).
  • Capable of visual acuity to include distinguishing color variation and detecting defects.
  • Able to work safely in a production environment around moving mechanical parts, recognizing various sounds and alarms.

We are an Equal Opportunity Employer and do not discriminate against any employee or applicant for employment because of race, color, sex, age, national origin, religion, sexual orientation, gender identity, status as a veteran, and basis of disability or any other federal, state or local protected class.

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