Senior Manufacturing Process Engineer

2 weeks ago

Newark, New York, United States Creation Technologies Full time

About the Role:

The Senior Process Engineer is an essential contributor to Creation Technologies' Engineering Team, serving as a subject matter expert in the methodologies and equipment used in circuit card assembly (CCA) and box assembly. This role involves the selection, performance evaluation, maintenance, and validation of manufacturing equipment.

Key Responsibilities:

  • Participate in strategic decisions regarding the procurement of new equipment and tools, contributing to the development of specifications and managing vendor relationships.
  • Oversee the change management process for equipment programs, tools, and recipes.
  • Accountable for the commissioning and validation of equipment and materials, including the creation of Standard Operating Procedures (SOPs).
  • Establish a preventative maintenance plan for equipment and associated SOPs.
  • Drive continuous improvement initiatives aimed at enhancing quality and reducing cycle times by focusing on:
    • Defect data analysis to improve first-pass yields and reduce defects per million opportunities (DPMO).
    • Analyzing downtime causes to enhance efficiency and reduce changeover times.
    • Improving assembly tools and fixtures.
    • Automating processes and equipment.
    • Eliminating redundant and non-value-added operations.
    • Maximizing equipment performance.
  • Support root cause analysis activities in collaboration with other functional teams.
  • Possess in-depth knowledge of solder alloys, conformal coating types, flux types, cleaning chemistries, and other assembly chemicals.
  • Define and qualify new chemicals by assessing safety, correct usage, and disposal methods.
  • May participate in capacity analysis of equipment.
  • Provide coaching and support to Maintenance Technicians, Process Engineers, Manufacturing Engineers, and Operations teams.

Qualifications:

  • Bachelor's Degree in Engineering (Mechanical, Industrial, or Electrical) or equivalent experience.
  • A minimum of 8 years of experience in electronic manufacturing, aerospace and defense manufacturing, or medical device manufacturing.
  • Expertise in three or more of the following areas: SMT, Wave Soldering, Mechanical Assembly, Conformal Coating, Potting, and Re-work.
  • Experience with process control methodologies such as Statistical Process Control (SPC), Cp, and CpK.
  • Familiarity with Six Sigma and lean manufacturing principles.
  • Proficient in Mechanical CAD and/or Gerber software, including AutoCAD and CAM350.
  • Comprehensive knowledge of IPC standards (610 and J-STDs).

Skills Required:

  • Extensive knowledge of industry-standard manufacturing, quality, and technical standards (IPC, JIT, Lean, ergonomics, etc.).
  • Experience with ISO 9001 and ISO 13485 is preferred; AS9100 and/or medical device manufacturing experience is a plus.
  • Ability to interpret a wide variety of technical documents, including schematics and prints.
  • Strong analytical skills to define problems, collect data, establish facts, and draw valid conclusions.
  • Excellent communication skills, both written and verbal.
  • Highly organized and self-motivated with a strong ability to manage multiple tasks.
  • A proactive learning mindset.
  • Good working knowledge of the Microsoft Office suite.

Compensation:

The anticipated starting pay for this position ranges from $90,000 to $120,000 USD, with additional shift differentials possible based on work hours. Full-time employees may also be eligible for performance-based bonuses and benefits.

Equal Opportunity Employer:

Creation Technologies is an equal opportunity/affirmative action employer. All qualified applicants will receive consideration for employment without regard to sex, gender identity, sexual orientation, race, color, religion, national origin, disability, protected Veteran status, age, or any other characteristic protected by law.

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