Advanced Engine Testing Engineer

2 weeks ago

Michigan, United States ektello Full time

Position: Test Engineer

Essential Qualifications: A robust understanding and over 10 years of expertise in diesel combustion system interactions, engine performance testing, calibration processes, single-cylinder engine operations, or hardware engineering within a laboratory setting.

Role Overview:

We are seeking a dedicated Advanced Engine Development Engineer who will take charge of planning, developing, and executing subsystem-level evaluations in a premier testing and development environment. This role involves collaboration within cross-functional teams, conducting data analysis, developing calibration methods, identifying opportunities for data optimization, and facilitating the transition of laboratory activities to mathematical modeling. Creativity, initiative, and independent judgment are essential, along with effective teamwork across various organizational levels.

Key Responsibilities:

  • Oversee the development test unit throughout the assembly process, providing support for setup and troubleshooting to ensure readiness for testing.
  • Regularly communicate timelines, results, conclusions, and recommendations to the Advanced or Product Development Teams while working alongside Technical Experts to enhance existing testing methodologies, design features, and calibration approaches. This may include understanding related ECU algorithms, associated calibration processes, and evaluating virtual metrics that support hardware decision-making.
  • Collaborate with design teams and both 1D and 3D analysis groups to collectively meet program objectives.
  • Design and implement effective tests for calibration and hardware development assessments.
  • Lead the diagnosis and resolution of challenges encountered during setup and testing phases.
  • Utilize and develop post-processing tools to ensure data integrity and track the utility of data in generating final calibration reports.
  • Create, implement, and refine standard operating procedures and processes on a global scale.
  • Engage with facilities, technical leads, calibration teams, hardware release engineers, and other cross-functional groups to enhance testing processes and efficiency.
  • Support mathematical modeling activities, transitioning additional tasks from physical testing to mathematical models and data analysis.
  • Mentor and train new engineers, fostering their professional development.

Required Skills and Experience:

  • At least 10 years of experience in automotive engineering with a focus on engine systems.
  • A strong commitment to achieving results.
  • Exceptional planning and problem-solving capabilities.
  • Excellent verbal and written communication skills.
  • Strong interpersonal skills to work independently and collaboratively with others, fostering peer relationships.
  • Ability to prioritize tasks and manage resources effectively, working autonomously with minimal guidance.
  • Proficient in computer systems and data acquisition technologies.
  • Experience in data analysis to enhance testing or modeling outcomes.
  • Willingness to travel as necessary for offsite evaluations (minimal travel required).

Preferred Skills and Experience:

  • Familiarity with AVL PUMA/IndiCom/CAMEO and ETAS INCA software.
  • Experience with propulsion system calibration in both testing and vehicle environments.
  • Knowledge and over 10 years of experience with diesel combustion system interactions, engine testing, calibration, single-cylinder engine operations, or hardware development.
  • Experience in engine dynamometer setup and testing.
  • Understanding of government testing cycles (e.g., FTP, US06, WLTP, RDE).
  • Advanced degree in Mechanical Engineering, Electrical Engineering, Chemical Engineering, or Physics.

Work Environment: Hybrid work model with a focus on laboratory activities.

Contract Duration: Long-term engagement.

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