Process Engineer

1 month ago

Albany, Oregon, United States PCT - Pacific Cast Technologies Full time
Job Title: Process Engineer - Wax Department

Job Summary:

We are seeking a highly skilled Process Engineer to join our team at PCT - Pacific Cast Technologies. As a Process Engineer, you will be responsible for overseeing and continuously improving the wax molding and assembly processes to ensure safety, quality, and efficiency in the production of titanium castings.

Key Responsibilities:
  • Identify variations in production processes and collaborate closely with operations and technical personnel to establish and refine standards and procedures.
  • Update, modify, or develop Standard Operating Procedures (SOPs) as needed to optimize production efficiency and quality.
  • Develop an in-depth understanding of wax pattern molding, cleaning, and wax mold assembly processes within the titanium casting facility.
  • Serve as the primary process area expert, leading continuous improvement initiatives, conducting trials, and meticulously documenting changes and outcomes.
  • Assess quality issues and devise appropriate corrective actions and process enhancements to address them effectively.
  • Facilitate root cause analysis activities, including 5 Whys (5Y) events, and drive problem-solving efforts within cross-functional teams.
  • Create and conduct process control audits to verify adherence to established standards and procedures.
  • Provide support for customer requests, specification reviews, deviation assessments, and qualifications to ensure alignment with customer requirements and industry standards.
  • Create and draft tech cards for various operations.
  • Establish and maintain database for key process variables.
  • Engage with suppliers to manage current materials, establish purchasing specifications (including new materials), and ensure the quality control of incoming materials.
  • Evaluate alternative process raw materials for cost and quality improvements of castings.
Requirements:
  • Excellent communication skills, both written and verbal.
  • Able to work well with production employees, supervisors, managers, and customers.
  • Excellent math skills and proficient with use of statistical analysis tools.
  • Capable of performing statistical analysis and making data-based decisions.
  • Ability to collect, record, and transcribe data. Present results in an industrial technical report format.
  • High degree of organizational skills.
  • Able to work effectively and simultaneously on numerous projects.
  • B.S. degree in engineering or related field.
  • 6-10 years of professional work experience in lieu of degree, or a combination of education and work experience required.
  • On-the-job computer experience using Microsoft Excel, Word, PowerPoint, Access, and a familiarity with modern CAD programs (Solidworks, NX, Catia, etc...).
  • Experience with SAS statistical software preferred.
  • Must be able to lift 50 lbs occasionally with or without reasonable accommodations.
Work Environment:

The job is performed under reasonably good working conditions with some exposure to noise, temperature, and machinery.

Schedule:

Day Shift

Salaried

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