Process Engineer

5 days ago

Albany, Oregon, United States PCT - Pacific Cast Technologies Full time
Job Title: Process Engineer - Wax Department

We are seeking a highly skilled Process Engineer to join our team at Pacific Cast Technologies (PCT). As a Process Engineer, you will play a critical role in overseeing and continuously improving the wax molding and assembly processes to ensure safety, quality, and efficiency in the production of titanium castings.

Key Responsibilities:
  • Identify variations in production processes and collaborate closely with operations and technical personnel to establish and refine standards and procedures.
  • Update, modify, or develop Standard Operating Procedures (SOPs) as needed to optimize production efficiency and quality.
  • Develop an in-depth understanding of wax pattern molding, cleaning, and wax mold assembly processes within the titanium casting facility.
  • Serve as the primary process area expert, leading continuous improvement initiatives, conducting trials, and meticulously documenting changes and outcomes.
  • Assess quality issues and devise appropriate corrective actions and process enhancements to address them effectively.
  • Facilitate root cause analysis activities, including 5 Whys (5Y) events, and drive problem-solving efforts within cross-functional teams.
  • Create and conduct process control audits to verify adherence to established standards and procedures.
  • Provide support for customer requests, specification reviews, deviation assessments, and qualifications to ensure alignment with customer requirements and industry standards.
  • Create and draft tech cards for various operations.
  • Establish and maintain database for key process variables.
  • Engage with suppliers to manage current materials, establish purchasing specifications (including new materials), and ensure the quality control of incoming materials.
  • Evaluate alternative process raw materials for cost and quality improvements of castings.
Requirements:
  • Excellent communication skills, both written and verbal.
  • Able to work well with production employees, supervisors, managers, and customers.
  • Excellent math skills and proficient with use of statistical analysis tools.
  • Capable of performing statistical analysis and making data-based decisions.
  • Ability to collect, record, and transcribe data. Present results in an industrial technical report format.
  • High degree of organizational skills.
  • Able to work effectively and simultaneously on numerous projects.
  • B.S. degree in engineering or related field.
  • 6-10 years of professional work experience in lieu of degree, or a combination of education and work experience required.
  • On-the-job computer experience using Microsoft Excel, Word, PowerPoint, Access, and a familiarity with modern CAD programs (Solidworks, NX, Catia, etc.).
  • Experience with SAS statistical software preferred.
  • Must be able to lift 50 lbs occasionally with or without reasonable accommodations.
Work Conditions:
  • The job is performed under reasonably good working conditions with some exposure to noise, temperature, and machinery.
Schedule:
  • Day Shift
  • Salaried

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