CNC Engineering Specialist
2 weeks ago
This position is situated within a corporate office setting. The role frequently utilizes standard office apparatus such as computers, telephones, photocopiers, filing systems, and fax machines. Occasionally, it requires access to a manufacturing area, necessitating caution around operational machinery and equipment. Appropriate personal protective equipment must be donned at all times within the manufacturing facility.
KEY RESPONSIBILITIES:
1. Proposal Development:
a. Generate proposals for new components based on customer specifications.
b. Specify suitable machine tools, materials, cycle times, tooling costs, subsequent operations, and external services required.
2. Documentation and Tool Layout:
a. Develop tool layout documentation detailing all necessary tooling and hardware for job setup on specific machine tools, including Autocrib inventory numbers for perishable tools to assist operators in locating the correct cutting tools.
b. Create color-coded offset prints to effectively communicate to machine operators the tools that influence the geometry of the workpiece, enabling necessary adjustments to maintain specifications.
c. Update and maintain layouts and offset prints to reflect ongoing process enhancements and modifications.
3. CNC Programming and Process Engineering:
a. Formulate machining processes, including:
i. Sequence of operations.
ii. Selection of machine tools.
iii. Choice of cutting tools.
iv. Workholding methods.
v. Appropriate machining techniques to achieve desired outcomes, such as drilling, reaming, boring, burnishing, broaching, threading, and more.
vi. Determine optimal machining parameters (speeds, feeds, and depth of cut) based on material properties and tool specifications.
vii. Develop CNC programs utilizing Partmaker or Espirit CAD CAM software for various CNC turning centers and multispindle machines, ensuring compatibility with multiple control systems.
viii. Configure part files in the Zoller tool presetter for all relevant processes.
4. Training:
a. Educate personnel on machine setup, operation, and maintenance for all relevant machinery.
5. Continuous Improvement:
a. Monitor and enhance cycle times and process capabilities across all CNC machines.
6. Machine Setup:
a. Perform machine setups when the department is under time constraints or when designated personnel are unavailable.
7. Problem Solving:
a. Participate in corrective action meetings with quality control to provide technical insights into process inefficiencies and quality issues.
8. Machinery Troubleshooting:
a. Seek guidance from machine manufacturers when issues cannot be resolved internally.
b. Proficient knowledge of Siemens Step 7 PLC programming is essential for diagnosing malfunctions within the machine's logic systems.
c. Identify and procure cost-effective replacement components necessary for machine repairs.
d. Coordinate the repair and refurbishment of mechanical and electronic components.
9. Manufacturing of Replacement Parts:
a. Fabricate repair and replacement components for machine tools.
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