Process Engineer

1 day ago

Monroe, North Carolina, United States ati Full time
Job Summary

We are seeking a highly skilled Process Engineer to join our Remelt Department at ATI. As a key member of our team, you will be responsible for technical expertise in various processes within the Remelt department, acting as a technical subject matter expert across the organization, reviewing, writing, and documenting processes, and leading technical customer-related R&D activities.

Key Responsibilities
  • Provide technical expertise in electroslag remelting (ESR) and vacuum arc remelting (VAR) processes, including internal and external technical contact.
  • Develop and maintain technical expertise in remelting processes of Ni/Co-base superalloys and specialty steels through experimentation, technical literature review, best practice exchanges, and attending technical conferences.
  • Maintenance and standardization of operating instructions, mill instructions, and related equipment recipes.
  • Establish, monitor, and maintain statistical process control (SPC) limits for key products and processes within the remelt department.
  • Provide technical support in resolving process-related non-conformances and customer complaints.
  • Lead or participate in customer audits of ATI manufacturing facilities and supplier facilities.
  • Develop an understanding of melting/remelting equipment capabilities and applications, as well as evaluate the impact of melt parameter changes/process improvements.
  • Develop an understanding of various alloys and their specific melt-related characteristics and behaviors.
  • Collaborate with Operations and Maintenance personnel to develop improvements to manufacturing processes and standards that enhance safety in the workplace, equipment performance, and product quality.
  • Plan, execute, and manage product/process continuous improvement programs that support several value streams using the Plan-Do-Check-Act approach.
  • Lead or participate in team-based continuous improvement activities, including risk assessments, problem-solving reports, process audits, and standard work.
  • Timely communication of results to management, operations, colleagues, and customers in the form of written reports and oral presentations.
  • Support internal/external customers by analyzing process data, chemistry data, and non-destructive testing data.
  • Coordinate with Product Engineering and R&D in the development, evaluation, and standardization of new products and processes.
  • Direct product line responsibility as opportunities arise, including ingot finished goods.
Requirements
  • B.S. or M.S. in Metallurgical Engineering or Materials Science & Engineering.
  • Internships and/or co-op work experience in a metals-related industry.
Preferred Qualifications
  • Process or product engineering experience or higher education related to Ni/Co-base superalloys and/or specialty steels.
  • Working knowledge of cast-wrought processing, including conventional primary melting, secondary remelting, press forging, radial forging, hot rolling, conditioning, heat treatment, etc.
  • Six Sigma or related certification preferred.
  • Statistical data analysis experience using JMP, Mini-Tab, or related software.
  • Experience with Microsoft Office (Word, Excel, PowerPoint).
Skills
  • Strong technical background with a focus on metals, processing, and structure/property relationships.
  • Technical writing/oral presentation skills.
  • Good interpersonal communication skills at all levels.
  • Ability to communicate complex technical concepts and requirements to non-technical personnel in a clear, concise manner.
  • Self-starter and ability to work independently as well as on a team.
  • Uses scientifically rigorous, data-driven approach to problem-solving.
  • Ability to manage multiple tasks under pressure while maintaining composure and meeting established deadlines.

We thrive when the expectations are great, and the barriers are high. We're solving the world's most difficult challenges through materials science. Our advanced, integrated process technologies and proven performers give us a tremendous competitive advantage. When customers' systems need to fly higher, dig deeper, stand stronger, and last longer -- anywhere on, above, or below the earth -- ATI is proven to perform.

*It is ATI's policy to not provide immigration sponsorship for any of the company's positions. ATI and its subsidiary companies will provide equal employment opportunities to all applicants without regard to applicant's race, color, religion, sex, sexual orientation, gender identity, genetic information, national origin, age, veteran status, disability status, or any other status protected by federal or state law. The company will provide reasonable accommodations to allow an applicant to participate in the hiring process if so requested.

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