Welding Quality Assurance Specialist
4 weeks ago
The Welding Quality Assurance Specialist will report to the Quality Manager or Supervisor while working with the quality team. This individual will be responsible for implementing and maintaining quality programs and welding inspection. They will perform technical inspection duties along with adhering to standard quality operational policies, procedures, and standards.
Key Responsibilities
- Ensure that welding procedure specifications are available and deployed in production during all fabrication
- Assist engineering on weld symbols and drawings
- Create and implement welding procedures (WPS, PQR, WPQR)
- Review that the welding procedure specification covers process and material required by drawing
- Review inspection requirements prior to welding, ensuring that they can be met
- Prior to and during welding, verify that the specified base metal(s) and welding filler metal(s) are used
- Ensure that adequate and valid welder approvals are available, and that only approved welders are used in production
- Verify that welding consumables being used (electrodes, filler wires, consumable inserts, gases, fluxes etc.)
- Verify that dimensions, fit-up and weld preparations are in accordance with specifications
- Monitor and inspect all work performed by tack welders and welders and/or welding operators
- Inspect and evaluate welds according to specified inspection procedures, standards, codes, and drawings
- Record welding inspection results that were witnessed and prepare associated report
- Assist the Quality Manager/Team with the implementation, interpretation, and maintaining company quality assurance standards
- Maintain oversight of NDT testing inspectors to ensure conformity to company and customer weld inspection programs and regulations
- Provide Quality Manager with status reports for internal control on quality issues concerning fabrication processes and procedures
- Assist company personnel in the determination of root cause for quality issues related to the welding process
- Perform weld quality audits
Certification, Knowledge, and Experience Requirements
To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required.
- Certified Welder Inspector – AWS D1.1
- Minimum five years knowledge of fabrication within the steel industry, of experience in a manufacturing, repair, or operating facility that involves welding
- Knowledge of welding processes, layout and fitting, base metals, filler metals, heat treatment, weld testing, and fabrication planning is required
- Knowledge of the weldability of base metals (carbon steels and aluminum) is required
- Knowledge of the weldability of stainless steels would be an advantage
- Experience of welding inspection and related NDE methods (MT, PT, UT), are required
- Three years of quality system coordination or supervision in a manufacturing environment required
- Ability to read blue prints, tape measures, calipers, and micrometers
Physical Requirements
- Heights, confined spaces, manual lifting, standing, crouching, bending, repetitive motion
- Material handling
Safety
- PPE
- Keeps area clean
- Compliance with personal care, OSHA, and company safety rules
Language Skills
- Ability to read, write and understand oral and written instructions, information gathered from meters, dials, calibrated scales, visual display units
Certificates, Licenses, Registrations
- Current CWI certification – AWS D1.1
- NDT (VT, MT, PT) Certification
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