Lead Mechanical Engineer

2 months ago

Parsippany, New Jersey, United States Marotta Controls Full time

Position Overview

The Senior Mechanical Engineer within the Project Engineering division is tasked with the innovative design of pneumatic, hydraulic, and electro-mechanical systems tailored for a diverse range of Aerospace clients and platforms. This includes, but is not limited to, reusable commercial launch vehicles, deep space exploration missions, military aircraft, and hypersonic technologies.

Key Responsibilities

  • Evaluate and ensure adherence to customer component specifications and related standards.
  • Collaborate with various engineering disciplines and other departments as necessary.
  • Document findings and share with relevant stakeholders for customer communication when appropriate.
  • Oversee the design and performance of product components or major assemblies in alignment with customer specifications, including:
  • Designing electronic mechanical packaging suitable for high-reliability applications.
  • Conducting design analyses, including control systems, component stress evaluations, and thermal assessments.
  • Facilitating the development of preliminary bills of materials and verifying their accuracy.
  • Establishing testing requirements and instructions for development hardware and associated testing equipment.
  • Providing comprehensive outlines for documentation control to generate:
  • Test Procedures (DVT, ATP, QTP)
  • Verification Matrices aligned with specifications
  • Materials lists
  • Analysis Reports
  • Maintain vigilance regarding customer-driven changes, providing written updates to relevant personnel, including program impact assessments.
  • Offer engineering support across departments and subcontractors involved in the program.
  • Guide and prioritize tasks for design and drafting teams.
  • Ensure the precision of all project-related drawings and documents, excluding drafting technique issues.
  • Manage Non-Conformance Report (NCR) activities and have authority for dispositioning non-compliant hardware.
  • Prepare and manage technical schedules for Preliminary Design Reviews (PDR) and Critical Design Reviews (CDR).
  • Assist management in resource allocation and project prioritization.
  • Adhere to drawing release timelines.
  • Coordinate technical inputs and approvals for Controlled Data Requirements List (CDRL) items.
  • Provide necessary test instructions and drawings for development testing in accordance with project timelines.
  • Communicate any technical or scheduling challenges to management promptly.
  • Conduct and coordinate all required analyses, both design-related and customer-specified.
  • Lead internal design reviews and manage subsequent revisions.
  • Incorporate feedback from customers and other disciplines into project documentation efficiently.

Qualifications

  • Bachelor's Degree in Engineering.
  • 3-10 years of relevant experience in a high-tech, electro-mechanical environment, particularly within the Aerospace and Military sectors.
  • Familiarity with government procurement processes, standards, and quality requirements.
  • Exceptional verbal and written communication skills for effective interaction across all organizational levels and with external partners.
  • Proficient in computer applications, particularly MS Office, with demonstrated experience in relevant systems and tools.
  • In-depth knowledge of fluid control systems, structural or thermal analysis, and related software.
  • Significant experience in best practices for the development, production, and maintenance of these systems.
  • Must be a U.S. Citizen.

Additional Responsibilities

  • Drive initiatives to completion through effective collaboration with internal and external stakeholders.
  • Facilitate training to ensure a cross-trained workforce that meets operational objectives.
  • Comply with all safety, quality, and company policies to meet regulatory and internal standards.
  • Foster a positive work environment through effective communication.
  • Participate actively in team meetings and improvement initiatives, providing constructive feedback and recommendations.
  • Demonstrate a commitment to company values consistently.
  • Keep management informed of project activities and any significant issues.
  • Assume responsibility for additional duties as assigned.
  • Maintain a clean and secure work area.
  • Complete special projects and miscellaneous assignments as required.

Work Environment

  • Work involves exposure to a manufacturing environment, including fluids, fumes, moving mechanical parts, and noise.
  • This role requires interaction in both an office and manufacturing setting, utilizing standard office equipment and safety gear as necessary.
  • Some travel may be required for this position.

Physical Requirements

  • Regularly required to see, talk, and hear.
  • Frequently required to reach with hands and arms, and to use hands for handling.
  • Regularly required to sit, stand, walk, and move throughout the facility.
  • May need to lift and/or move items weighing up to 20 pounds.

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