Senior Assembly Technician

7 days ago

Durham, North Carolina, United States PowerSecure International Full time
Job Summary:

This position serves as the subject matter expert for all assembly work, requiring proficiency in key tasks and knowledge throughout power generation assembly. The Senior Assembly Technician will be responsible for building existing and first-of-kind builds, reviewing designs, and identifying possible wiring/mechanical discrepancies, working with engineering to find the correct solution. They will also assist in the training of other technicians and lead small teams to achieve objectives.

Key Responsibilities:
  • Assemble complex electrical and mechanical sub-assemblies according to drawings, bills of material, schematics, and/or standard procedures.
  • Reference engineering documents and schematics to guide the assembling of mechanical parts and the wiring of controls and house power.
  • Read and understand electrical drawings of both house power and communication wiring, properly landing/labeling wiring in both TCC/ECC and house power panel.
  • Mount gensets on their skids using correct hardware and meeting torque requirements.
  • Mount all stands to skids (ECC, GBC, SCR, disconnect) and set said components in place.
  • Connect exhaust parts and install them using correct hardware, gaskets, and meeting all torque requirements.
  • Make load cables using correct gauge cable, lug, and proper crimp.
  • Fabricate CAN harnesses, fuel line, and block heater hoses.
  • Install all phases of load cables, bend install conduit, and assemble def pumps, solenoids, and complex def systems.
  • Proficiency using a crimping tool, stripping tool, and multimeter, as well as hand tools such as wrenches, ratchets, torque wrenches.
  • Collaborate and coordinate daily tasks with others to align priorities for smooth assembly operations.
  • Troubleshooting skills are crucial, may be required to drill and tap holes, crimps, screws, bolts, rivets, mount control units, and to provide openings for elements, wiring, and instruments using hand and power tools, machines, and equipment to ensure proper fitment and operation.
  • Assist with the integration, on-the-job training, and mentoring of new associates.
  • Participate in continuous improvement activities to reduce cost and improve quality on product assembly.
  • Determine if own work is complete and correct as specified by instructions, drawings, and specifications.
  • Work independently and with minimal supervision.
  • Work cooperatively with all levels of employees.
  • Read and understand interconnect drawings across multiple products.
Physical Demands and Work Environment:
  • This position will require standing, stooping, bending, and limited lifting of up to 50lbs.
  • General manufacturing environment which may include non-conditioned and conditioned workspace.

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