Automotive Production Engineer
1 week ago
Job Overview
The Manufacturing Process Engineer for Automotive is tasked with enhancing the production workflow of exhaust systems and spearheading new product development initiatives. This position demands a solid grasp of manufacturing methodologies, adept problem-solving skills, and expertise in SolidWorks. The successful candidate will be proactive, with a history of implementing process enhancements, reducing costs, and achieving successful product rollouts.
Key Responsibilities
- Process Enhancement:
- Design and execute streamlined manufacturing processes for exhaust systems, focusing on welding and automation.
- Evaluate current processes to pinpoint inefficiencies and improvement opportunities.
- Perform time and motion analyses to boost production effectiveness.
- Adopt lean manufacturing techniques and continuous improvement strategies (Kaizen).
- Assist in updating work instructions and process flows.
- Design of Fixtures and Gauges:
- Create and refine fixtures and gauges using SolidWorks to guarantee product quality and uniformity.
- Collaborate with Quality Assurance, Design Engineering, and Maintenance teams to implement new fixtures and gauges.
- Conduct validation tests for fixtures and gauges.
- Welding and Automation Programming:
- Develop and refine welding techniques to align with product specifications.
- Program and troubleshoot robotic welding systems.
- Work alongside welding and robotic operators to ensure efficient and high-quality production.
- New Product Development (APQP):
- Engage with Program Management for APQP tasks related to new exhaust system projects.
- Formulate process FMEAs with the Manufacturing Engineering Team.
- Develop and implement product launch strategies.
- Support PPAP submissions and approvals.
- Oversee product launch timelines and deliverables.
- Issue Resolution:
- Diagnose manufacturing challenges, particularly those related to welding and robotics, and execute corrective measures.
- Conduct root cause analyses to identify and rectify process flaws.
- Provide technical assistance to production staff.
- Project Coordination:
- Oversee multiple projects concurrently while adhering to deadlines and budget constraints.
- Collaborate with cross-functional teams to ensure project success.
- Quality Management:
- Monitor product quality and implement necessary corrective actions.
- Establish and maintain quality control protocols.
Qualifications
- Bachelor's degree in Mechanical Engineering or a related discipline.
- A minimum of 3 years of experience in automotive manufacturing.
- Proficient in SolidWorks for the design of fixtures and gauges.
- Strong knowledge of manufacturing processes, particularly welding and assembly.
- Familiarity with lean manufacturing principles and Kaizen practices.
- Exceptional problem-solving and analytical capabilities.
- Strong project management and organizational skills.
- Ability to work collaboratively in a team setting.
- Experience with welding techniques and procedures.
- Knowledge of robotic programming and operations.
- Experience with APQP projects.
- Familiarity with quality tools (FMEA, PPAP, SPC, etc.).
Preferred Qualifications
- Experience in the manufacturing of exhaust systems.
- Understanding of statistical process control (SPC).
- Proficient in automation and robotics.
Interview Considerations:
· Please provide details regarding your experience with SolidWorks, hands-on mechanical work, failure root cause analysis, welding and metal forming, and FHA BCP.
· Indicate your highest level of education completed.
· Share your availability for an interview or phone screen.
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